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Multiphysics Sizing of Interior Permanent Magnet Machines Based on Geometric Methodology (2024)
Journal Article
Darmani, M. A., Cavagnino, A., Vaschetto, S., Marignetti, F., & Gerada, C. (2024). Multiphysics Sizing of Interior Permanent Magnet Machines Based on Geometric Methodology. IEEE Open Journal of Industry Applications, 5, 283 - 299. https://doi.org/10.1109/ojia.2024.3427863

This study presents a sizing methodology in the frame of the multidisciplinary design of interior permanent magnet synchronous machines. The proposed approach targets at obtaining an initial electromagnetic design of the machine, including diameters,... Read More about Multiphysics Sizing of Interior Permanent Magnet Machines Based on Geometric Methodology.

AFPM Machines Equipped with Multilayer Magnets (2024)
Journal Article
Darmani, M. A., Pošković, E., Franchini, F., Ferraris, L., Cavagnino, A., & Gerada, C. (2024). AFPM Machines Equipped with Multilayer Magnets. IEEE Transactions on Energy Conversion, https://doi.org/10.1109/tec.2024.3420133

This article investigates the manufacturability and applicability of unified multilayer magnets, comprising two different magnetic materials with distinct characteristics, for use in electrical machines. In particular, the self-produced multilayer ma... Read More about AFPM Machines Equipped with Multilayer Magnets.

Fast Flux Maps Computation of Synchronous Reluctance Machines With and Without Permanent Magnets Assistance (2024)
Journal Article
Gallicchio, G., Nardo, M. D., Cupertino, F., Varvolik, V., Buticchi, G., Degano, M., & Gerada, C. (2024). Fast Flux Maps Computation of Synchronous Reluctance Machines With and Without Permanent Magnets Assistance. IEEE Transactions on Industry Applications, 1-11. https://doi.org/10.1109/TIA.2024.3403967

This paper proposes a computational efficient and accurate hybrid analytical-finite element (FE) performance prediction methodology for synchronous reluctance (SyR) machines. The hybrid procedure consists in solving the d- and q-axis magnetic equival... Read More about Fast Flux Maps Computation of Synchronous Reluctance Machines With and Without Permanent Magnets Assistance.

A Review of Carbon Emissions from Electrical Machine Materials (2024)
Journal Article
Zhang, X., Gerada, D., Xu, Z., Zhang, F., & Gerada, C. (2024). A Review of Carbon Emissions from Electrical Machine Materials. Electronics, 13(9), Article 1714. https://doi.org/10.3390/electronics13091714

As the world embarks on a global mission to tackle climate change, reducing carbon represents a key challenge given the escalating global warming. The U.K. is among many other nations that are determined to decarbonise all sectors and strive to achie... Read More about A Review of Carbon Emissions from Electrical Machine Materials.

Permanent Magnet Assisted Synchronous Reluctance Machine Design for Light Traction Applications (2024)
Journal Article
Nardo, M. D., Gallicchio, G., Cupertino, F., Korman, O., Wang, M., Gerada, C., Varvolik, V., Wang, S., & Buticchi, G. (2024). Permanent Magnet Assisted Synchronous Reluctance Machine Design for Light Traction Applications. IEEE Transactions on Industry Applications, 60(4), 6079-6091. https://doi.org/10.1109/tia.2024.3384481

This paper presents a systematic comparative design study of permanent magnet assisted synchronous reluctance (PMaSyR) machines for a light traction application aimed at considering an holistic approach for a given outer envelope and cooling system s... Read More about Permanent Magnet Assisted Synchronous Reluctance Machine Design for Light Traction Applications.

Life Characterization of PEEK and Nanofilled Enamel Insulated Wires Under Thermal Ageing (2024)
Journal Article
Khowja, M. R., Vakil, G., Ahmad, S. S., Ramanathan, R., Gerada, C., & Benarous, M. (2024). Life Characterization of PEEK and Nanofilled Enamel Insulated Wires Under Thermal Ageing. IEEE Access, 12, 39470- 39483. https://doi.org/10.1109/access.2024.3374637

This paper characterizes and develops life models for two different wire insulating materials: Poly-ether-ketone (PEEK) and nanofilled enamel (Allotherm wire). The article focuses on predicting the lifespan of PEEK and Allotherm wire insulating mater... Read More about Life Characterization of PEEK and Nanofilled Enamel Insulated Wires Under Thermal Ageing.

Fillet Radius Impact of Rectangular Insulated Wires on PDIV for Turn-to-Turn Insulation of Inverter-Fed Motors (2024)
Journal Article
Naderiallaf, H., Degano, M., Gerada, C., & Gerada, D. (2024). Fillet Radius Impact of Rectangular Insulated Wires on PDIV for Turn-to-Turn Insulation of Inverter-Fed Motors. IEEE Transactions on Dielectrics and Electrical Insulation, 31(4), 2084-2093. https://doi.org/10.1109/tdei.2024.3355032

This contribution elucidates the impact of the fillet radius, a geometric feature of rectangular insulated wires not commonly considered, on the partial discharge inception voltage (PDIV) in low-voltage machine turn-to-turn winding insulation. Initia... Read More about Fillet Radius Impact of Rectangular Insulated Wires on PDIV for Turn-to-Turn Insulation of Inverter-Fed Motors.

Reduced Computational Burden of Modulated Model-Predictive Control for Synchronous Reluctance Motor Drive Applications (2023)
Presentation / Conference Contribution
Riccio, J., Karamanakos, P., Degano, M., Gerada, C., & Zanchetta, P. (2023). Reduced Computational Burden of Modulated Model-Predictive Control for Synchronous Reluctance Motor Drive Applications. In 2023 IEEE Energy Conversion Congress and Exposition (ECCE) (4995-5002). https://doi.org/10.1109/ECCE53617.2023.10362110

This paper introduces a novel geometric approach to significantly reduce the computational burden of modulated predictive controllers while maintaining the same steady-state performance and satisfactory dynamic behavior. The proposed geometric method... Read More about Reduced Computational Burden of Modulated Model-Predictive Control for Synchronous Reluctance Motor Drive Applications.

Design and Controllability Trade-Off in Dual Three-Phase Winding PMSMs (2023)
Presentation / Conference Contribution
Zhu, S., Qayyum, N., Ernest, E., Paciura, K., Zou, T., & Gerada, C. (2023, October). Design and Controllability Trade-Off in Dual Three-Phase Winding PMSMs. Presented at 2023 IEEE Energy Conversion Congress and Exposition (ECCE), Nashville, TN, USA

Designing and controlling dual three-phase motor poses significant challenges. The conventional mathematical model of such motors only considers fundamental components, thereby failing to capture the complete characteristics of the motors. In this st... Read More about Design and Controllability Trade-Off in Dual Three-Phase Winding PMSMs.

Manufacturable Edgewise Winding Solutions Considering Parallel Slot and Parallel Tooth Stator Structures (2023)
Presentation / Conference Contribution
George, L., Walker, A., Zhang, F., Vakil, G., & Gerada, C. (2023, December). Manufacturable Edgewise Winding Solutions Considering Parallel Slot and Parallel Tooth Stator Structures. Presented at 2023 IEEE 2nd Industrial Electronics Society Annual On-Line Conference (ONCON), SC, USA

Due to climate concerns, the push towards transportation electrification to deliver electric machines capable of high-power density performance is becoming increasingly critical. A key component of this is the structure and manufacture of the winding... Read More about Manufacturable Edgewise Winding Solutions Considering Parallel Slot and Parallel Tooth Stator Structures.

Novel End-Winding Hybrid Flux Machine (2023)
Journal Article
Shi, B., Huang, X., Li, J., Zhang, H., Zhao, H., Zhang, X., …Gerada, C. (2023). Novel End-Winding Hybrid Flux Machine. IEEE Access, 11, 133781-133791. https://doi.org/10.1109/access.2023.3336675

This paper presents a novel motor topology, called the End-Winding Flux Machine (EWM), which explores the potential function of end-windings in rotating electric machines. By introducing an axial-radial flux stator into the end-windings, a hybrid flu... Read More about Novel End-Winding Hybrid Flux Machine.

A Taguchi-LHS-RSM Double-Staged Approach for Design Optimization of Self-Ventilated Cooling Systems Utilized in PMSMs (2023)
Presentation / Conference Contribution
Zhu, G., Xu, Z., Zhang, F., Gerada, C., & Gerada, D. (2023). A Taguchi-LHS-RSM Double-Staged Approach for Design Optimization of Self-Ventilated Cooling Systems Utilized in PMSMs. In 26th International Conference on Electrical Machines and Systems (ICEMS). https://doi.org/10.1109/icems59686.2023.10344616

Thermal management is critical for high-power-density permanent magnet synchronous machines (PMSMs). To realize the efficient and effective design optimization of self-ventilated air cooling systems for PMSMs, in this paper, a Taguchi-preconditioned... Read More about A Taguchi-LHS-RSM Double-Staged Approach for Design Optimization of Self-Ventilated Cooling Systems Utilized in PMSMs.

Comparative Study on Stranded and Hairpin Windings for 350kW EV Traction Motor (2023)
Presentation / Conference Contribution
Jiang, J., Zou, T., Rocca, S. L., Gerada, D., & Gerada, C. (2023, November). Comparative Study on Stranded and Hairpin Windings for 350kW EV Traction Motor. Presented at 2023 26th International Conference on Electrical Machines and Systems (ICEMS), Zhuhai, China

Hairpin winding is a key technology for traction motors to meet the step-change requirements on power density and efficiency in electrical vehicle (EV) industry. This winding solution features inherently high slot fill factor and improved heat dissip... Read More about Comparative Study on Stranded and Hairpin Windings for 350kW EV Traction Motor.

Multi-objective Optimizations of Copper and Aluminum Hairpin Windings: a Comparison (2023)
Presentation / Conference Contribution
Cutuli, G., Nuzzo, S., Zou, T., Franceschini, G., Gerada, C., & Barater, D. (2023, October). Multi-objective Optimizations of Copper and Aluminum Hairpin Windings: a Comparison. Presented at 2023 IEEE Energy Conversion Congress and Exposition (ECCE), Nashville, TN, USA

This work critically analyzes the possibility of adopting aluminum hairpin windings as alternative to copper in electric traction machines for automotive applications. Copper and aluminum hairpin winding solutions are compared based on two proposed s... Read More about Multi-objective Optimizations of Copper and Aluminum Hairpin Windings: a Comparison.

Design of Hairpin Winding and Random Winding Stators for High Speed Heavy-Duty Traction Motor (2023)
Presentation / Conference Contribution
Jiang, J., Zou, T., La Rocca, A., La Rocca, S., Liu, C., Xu, Z., Gerada, C., Zhu, S., Paciura, K., & Gerada, D. (2023, October). Design of Hairpin Winding and Random Winding Stators for High Speed Heavy-Duty Traction Motor. Presented at 2023 IEEE Vehicle Power and Propulsion Conference (VPPC), Milan, Italy

Hairpin winding with rectangularly shaped conductors are gradually replacing random winding wound with stranded wires in electric vehicle (EV) industry. As the newgeneration winding technology, hairpin winding features high electromagnetic and therma... Read More about Design of Hairpin Winding and Random Winding Stators for High Speed Heavy-Duty Traction Motor.

Experimental analysis of mismatch in electro-thermal device parameter within parallel connected SiC MOSFETs: Considerations for multi-chip power module design (2023)
Presentation / Conference Contribution
Fayyaz, A., Li, Y., Evans, P., Watson, A., Wheeler, P., & Gerada, C. (2023). Experimental analysis of mismatch in electro-thermal device parameter within parallel connected SiC MOSFETs: Considerations for multi-chip power module design. In 2023 IEEE Workshop on Wide Bandgap Power Devices and Applications in Asia (WiPDA Asia). https://doi.org/10.1109/WiPDAAsia58218.2023.10261906

This paper aims to investigate the current imbalance within parallel connected common-source configuration of SiC Power MOSFET switches using double pulse transient operation. Mismatches in electro-thermal parameters e.g., threshold voltage (Vth and... Read More about Experimental analysis of mismatch in electro-thermal device parameter within parallel connected SiC MOSFETs: Considerations for multi-chip power module design.

Assessment of Edgewise Insulated Wire Bend Radius Impact on Dielectric Properties of Turn-to-Turn Insulation through Thermal Ageing (2023)
Journal Article
Naderiallaf, H., Degano, M., & Gerada, C. (2023). Assessment of Edgewise Insulated Wire Bend Radius Impact on Dielectric Properties of Turn-to-Turn Insulation through Thermal Ageing. IEEE Transactions on Dielectrics and Electrical Insulation, https://doi.org/10.1109/TDEI.2023.3309780

This study aims to evaluate the impact of the bending radius of edgewise insulated wires on dielectric properties such as partial discharge inception voltage (PDIV), partial discharge extinction voltage (PDEV), dielectric dissipation factor (DDF), an... Read More about Assessment of Edgewise Insulated Wire Bend Radius Impact on Dielectric Properties of Turn-to-Turn Insulation through Thermal Ageing.

PDIV Modelling for Rectangular Wire Turn-to-Turn Insulation of Inverter-Fed Motors through Thermal Ageing (2023)
Journal Article
Naderiallaf, H., Degano, M., & Gerada, C. (2023). PDIV Modelling for Rectangular Wire Turn-to-Turn Insulation of Inverter-Fed Motors through Thermal Ageing. IEEE Transactions on Dielectrics and Electrical Insulation, 1-10. https://doi.org/10.1109/tdei.2023.3307048

This contribution develops the partial discharge inception voltage (PDIV)-FEM-based model based on Schumann’s streamer inception criterion (SCSIC) with respect to thermal ageing time (TAGT) or the insulation lifetime for the turn-to-turn insulation o... Read More about PDIV Modelling for Rectangular Wire Turn-to-Turn Insulation of Inverter-Fed Motors through Thermal Ageing.

Preliminary Sensitivity Analysis and Optimisation of a Wound Field Synchronous Motor for Traction Applications (2023)
Presentation / Conference Contribution
Petrelli, G., Nuzzo, S., Barater, D., Zou, T., Franceschini, G., & Gerada, C. (2023). Preliminary Sensitivity Analysis and Optimisation of a Wound Field Synchronous Motor for Traction Applications. In 2023 AEIT International Conference on Electrical and Electronic Technologies for Automotive (AEIT AUTOMOTIVE). https://doi.org/10.23919/aeitautomotive58986.2023.10217237

The automotive field is switching to electric propulsion to guarantee a more efficient and sustainable transportation. Several motor configurations can be adopted for this purpose. Permanent magnet-based motors are usually preferred, but they are the... Read More about Preliminary Sensitivity Analysis and Optimisation of a Wound Field Synchronous Motor for Traction Applications.

Rotor Vibration Control using Multi-Three-Phase Permanent Magnet Synchronous Machines (2023)
Presentation / Conference Contribution
Di Nardo, M., Ilkhani, M. R., Wang, M., Degano, M., Gerada, C., Sala, G., …Hoppert, M. (2023). Rotor Vibration Control using Multi-Three-Phase Permanent Magnet Synchronous Machines. In 2023 IEEE International Electric Machines & Drives Conference (IEMDC). https://doi.org/10.1109/IEMDC55163.2023.10238954

This paper investigates the possibility to control the radial displacements of the shaft of an electrical machine equipped with a multi-three-phase winding arrangement with the aim of reducing the related vibrations. A comprehensive dynamic modeling... Read More about Rotor Vibration Control using Multi-Three-Phase Permanent Magnet Synchronous Machines.