Fillet Radius Impact of Rectangular Insulated Wires on PDIV for Turn-to-Turn Insulation of Inverter-Fed Motors

Naderiallaf, H.; Degano, M.; Gerada, C.; Gerada, D.

Abstract

This contribution elucidates the impact of the fillet radius, a geometric feature of rectangular insulated wires not commonly considered, on the partial discharge inception voltage (PDIV) in low-voltage machine turn-to-turn winding insulation. Initial PDIV tests involve edgewise-insulated wire samples with a reference fillet radius. These measurements are performed under constant conditions: 30°C temperature, 35% relative humidity, and atmospheric pressure (1000 mbar). These tests are carried out under AC 50 Hz excitations, following IEC 60034-18-41 guidelines for inverter-fed motor insulation system qualification. Subsequently, a probabilistic PDIV predictive model is developed based on Schumann’s streamer inception criterion (SCSIC). This expanded model then analyses and forecasts the impact of the fillet radius on PDIV and its associated dispersion level, within the context of the 2-parameter Weibull distribution and the given environmental conditions. Furthermore, a novel method is presented to understand partial discharge (PD) phenomenology and its destructive potential in rectangular insulated wires with varying fillet radii. This approach employs SCSIC-derived streamer inception parameters (SIPs): critical field line length (CFLL), air effective ionization coefficient (α_eff), PD inception field (Einc), and firing voltage (Vfiring). The developed probabilistic predictive model enables the selection of an optimal fillet radius value, facilitating the creation of a reliable insulation system with maximum PDIV and minimal PD-related damage.

Citation

Naderiallaf, H., Degano, M., Gerada, C., & Gerada, D. (2024). Fillet Radius Impact of Rectangular Insulated Wires on PDIV for Turn-to-Turn Insulation of Inverter-Fed Motors. IEEE Transactions on Dielectrics and Electrical Insulation, 31(4), 2084-2093. https://doi.org/10.1109/tdei.2024.3355032

• Journal Article Type: Article
• Acceptance Date: Jan 14, 2024
• Online Publication Date: Jan 16, 2024
• Publication Date: 2024-08
• Deposit Date: Jan 21, 2024
• Publicly Available Date: Jan 26, 2024
• Journal: IEEE Transactions on Dielectrics and Electrical Insulation
• Print ISSN: 1070-9878
• Electronic ISSN: 1558-4135
• Publisher: Institute of Electrical and Electronics Engineers
• Peer Reviewed: Peer Reviewed
• Volume: 31
• Issue: 4
• Pages: 2084-2093
• DOI: https://doi.org/10.1109/tdei.2024.3355032
• Keywords: Electrical and Electronic Engineering
• Public URL: https://nottingham-repository.worktribe.com/output/29841304
• Publisher URL: https://ieeexplore.ieee.org/document/10401238