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Multi-agent cooperative swarm learning for dynamic layout optimisation of reconfigurable robotic assembly cells based on digital twin (2024)
Journal Article
Wang, L., Wang, Z., Gumma, K., Turner, A., & Ratchev, S. (in press). Multi-agent cooperative swarm learning for dynamic layout optimisation of reconfigurable robotic assembly cells based on digital twin. Journal of Intelligent Manufacturing, https://doi.org/10.1007/s10845-023-02229-7

To meet the requirement of product variety and short production cycle, reconfigurable manufacturing system is considered as an effective solution in addressing current challenges, such as increasing customisation, high flexibility and dynamic market... Read More about Multi-agent cooperative swarm learning for dynamic layout optimisation of reconfigurable robotic assembly cells based on digital twin.

Optimal Manufacturing Configuration Selection: Sequential Decision Making and Optimization using Reinforcement Learning (2023)
Journal Article
Torayev, A., Abadia, J. J. P., Martínez-Arellano, G., Cuesta, M., Chaplin, J. C., Larrinaga, F., …Ratchev, S. (2023). Optimal Manufacturing Configuration Selection: Sequential Decision Making and Optimization using Reinforcement Learning. Procedia CIRP, 120, 986-991. https://doi.org/10.1016/j.procir.2023.09.112

In manufacturing, different costs must be considered when selecting the optimal manufacturing configuration. Costs include manufacturing costs, material costs, labor costs, and overhead costs. Optimal manufacturing configurations are those that minim... Read More about Optimal Manufacturing Configuration Selection: Sequential Decision Making and Optimization using Reinforcement Learning.

A modular artificial intelligence and asset administration shell approach to streamline testing processes in manufacturing services (2023)
Journal Article
Rehman, H. U., Mo, F., Chaplin, J. C., Zarzycki, L., Jones, M., & Ratchev, S. (2024). A modular artificial intelligence and asset administration shell approach to streamline testing processes in manufacturing services. Journal of Manufacturing Systems, 72, 424-436. https://doi.org/10.1016/j.jmsy.2023.12.004

The increasing demand for personalized products and cost-effectiveness has highlighted the necessity of integrating intelligence into production systems. This integration is crucial for enabling intelligent control that can adapt to variations in fea... Read More about A modular artificial intelligence and asset administration shell approach to streamline testing processes in manufacturing services.

Deep Dynamic Layout Optimisation of Photogrammetry Camera Position based on Digital Twin (2023)
Journal Article
Wang, L., Wang, Z., Kendall, P., Gumma, K., Turner, A., & Ratchev, S. (2023). Deep Dynamic Layout Optimisation of Photogrammetry Camera Position based on Digital Twin. IEEE Transactions on Automation Science and Engineering, https://doi.org/10.1109/TASE.2023.3323088

The photogrammetry system has been widely used in industrial manufacturing applications, such as high-precision assembly, reverse engineering and additive manufacturing. In order to meet the demand of the product variety and short product lifecycle,... Read More about Deep Dynamic Layout Optimisation of Photogrammetry Camera Position based on Digital Twin.

Digital-twin deep dynamic camera position optimisation for the V-STARS photogrammetry system based on 3D reconstruction (2023)
Journal Article
Wang, L., Wang, Z., Kendall, P., Gumma, K., Turner, A., & Ratchev, S. (in press). Digital-twin deep dynamic camera position optimisation for the V-STARS photogrammetry system based on 3D reconstruction. International Journal of Production Research, 1-20. https://doi.org/10.1080/00207543.2023.2252108

Photogrammetry systems are widely used in industrial manufacturing applications as an assistance measurement tool. Not only does it provide high-precision feedback for assembly process inspection and product quality assessment, but also it can improv... Read More about Digital-twin deep dynamic camera position optimisation for the V-STARS photogrammetry system based on 3D reconstruction.

PLC orchestration automation to enhance human–machine integration in adaptive manufacturing systems (2023)
Journal Article
Mo, F., Ugarte Querejeta, M., Hellewell, J., Rehman, H. U., Illarramendi Rezabal, M., Chaplin, J. C., …Ratchev, S. (2023). PLC orchestration automation to enhance human–machine integration in adaptive manufacturing systems. Journal of Manufacturing Systems, 71, 172-187. https://doi.org/10.1016/j.jmsy.2023.07.015

Current approaches to manufacturing must evolve to respond to increasing demands for short product life cycles and customised products. Adaptive manufacturing systems integrate advanced technologies, automation, and data-driven methodologies to devel... Read More about PLC orchestration automation to enhance human–machine integration in adaptive manufacturing systems.

Semantic models and knowledge graphs as manufacturing system reconfiguration enablers (2023)
Journal Article
Mo, F., Chaplin, J. C., Sanderson, D., Martínez-Arellano, G., & Ratchev, S. (2024). Semantic models and knowledge graphs as manufacturing system reconfiguration enablers. Robotics and Computer-Integrated Manufacturing, 86, Article 102625. https://doi.org/10.1016/j.rcim.2023.102625

Reconfigurable Manufacturing System (RMS) provides a cost-effective approach for manufacturers to adapt to fluctuating market demands by reconfiguring assets through automated analysis of asset utilization and resource allocation. Achieving this auto... Read More about Semantic models and knowledge graphs as manufacturing system reconfiguration enablers.

Online and Modular Energy Consumption Optimization of Industrial Robots (2023)
Journal Article
Torayev, A., Martinez-Arellano, G., Chaplin, J. C., Sanderson, D., & Ratchev, S. (2024). Online and Modular Energy Consumption Optimization of Industrial Robots. IEEE Transactions on Industrial Informatics, 20(2), 1198-1207. https://doi.org/10.1109/TII.2023.3272692

Industrial robots contribute to a considerable amount of energy consumption in manufacturing. However, modeling the energy consumption of industrial robots is a complex problem as it requires considering components such as the robot controller, fans... Read More about Online and Modular Energy Consumption Optimization of Industrial Robots.

Capacity Modelling and Measurement for Smart Elastic Manufacturing Systems (2023)
Journal Article
Elshafei, B., Mo, F., Chaplin, J. C., Arellano, G. M., & Ratchev, S. (2023). Capacity Modelling and Measurement for Smart Elastic Manufacturing Systems. SAE Technical Papers, Article 2023-01-0997. https://doi.org/10.4271/2023-01-0997

Aerospace manufacturing is improving its productivity and growth by expanding its capacity for production by investing in new tools and more equipment to provide additional capacity and flexibility in the face of widespread supply disruptions and unp... Read More about Capacity Modelling and Measurement for Smart Elastic Manufacturing Systems.

A framework for manufacturing system reconfiguration and optimisation utilising digital twins and modular artificial intelligence (2023)
Journal Article
Mo, F., Rehman, H. U., Monetti, F. M., Chaplin, J. C., Sanderson, D., Popov, A., …Ratchev, S. (2023). A framework for manufacturing system reconfiguration and optimisation utilising digital twins and modular artificial intelligence. Robotics and Computer-Integrated Manufacturing, 82, Article 102524. https://doi.org/10.1016/j.rcim.2022.102524

Digital twins and artificial intelligence have shown promise for improving the robustness, responsiveness, and productivity of industrial systems. However, traditional digital twin approaches are often only employed to augment single, static systems... Read More about A framework for manufacturing system reconfiguration and optimisation utilising digital twins and modular artificial intelligence.

An integrated data- and capability-driven approach to the reconfiguration of agent-based production systems (2022)
Journal Article
Scrimieri, D., Adalat, O., Afazov, S., & Ratchev, S. (2022). An integrated data- and capability-driven approach to the reconfiguration of agent-based production systems. International Journal of Advanced Manufacturing Technology, 124(3-4), 1155-1168. https://doi.org/10.1007/s00170-022-10553-0

Industry 4.0 promotes highly automated mechanisms for setting up and operating flexible manufacturing systems, using distributed control and data-driven machine intelligence. This paper presents an approach to reconfiguring distributed production sys... Read More about An integrated data- and capability-driven approach to the reconfiguration of agent-based production systems.

Service Based Approach to Asset Administration Shell for Controlling Testing Processes in Manufacturing (2022)
Journal Article
Rehman, H. U., Chaplin, J. C., Zarzycki, L., Mo, F., Jones, M., & Ratchev, S. (2022). Service Based Approach to Asset Administration Shell for Controlling Testing Processes in Manufacturing. IFAC-PapersOnLine, 55(10), 1852-1857. https://doi.org/10.1016/j.ifacol.2022.09.668

The rise in demand for customised products and lower costs has generated the need for incorporating intelligence in production systems. Intelligence is the main driver for enabling intelligent control in production systems to meet feature, part and c... Read More about Service Based Approach to Asset Administration Shell for Controlling Testing Processes in Manufacturing.

A data analytics model for improving process control in flexible manufacturing cells (2022)
Journal Article
Martínez-Arellano, G., Nguyen, T., Hinton, C., & Ratchev, S. (2022). A data analytics model for improving process control in flexible manufacturing cells. Decision Analytics Journal, 3, Article 100075. https://doi.org/10.1016/j.dajour.2022.100075

With the need of more responsive and resilient manufacturing processes for high value, customised products, Flexible Manufacturing Systems (FMS) remain a very relevant manufacturing approach. Due to their complexity, quality monitoring in these types... Read More about A data analytics model for improving process control in flexible manufacturing cells.

Towards Modular and Plug-and-Produce Manufacturing Apps (2022)
Journal Article
Torayev, A., Martínez-Arellano, G., Chaplin, J. C., Sanderson, D., & Ratchev, S. (2022). Towards Modular and Plug-and-Produce Manufacturing Apps. Procedia CIRP, 107, 1257-1262. https://doi.org/10.1016/j.procir.2022.05.141

Industry 4.0 redefines manufacturing systems as smart and connected systems where software solutions provide additional capabilities to the manufacturing equipment. However, the connection of manufacturing equipment with software solutions is challen... Read More about Towards Modular and Plug-and-Produce Manufacturing Apps.

Imitation learning for coordinated human–robot collaboration based on hidden state-space models (2022)
Journal Article
Wang, L., Wang, G., Jia, S., Turner, A., & Ratchev, S. (2022). Imitation learning for coordinated human–robot collaboration based on hidden state-space models. Robotics and Computer-Integrated Manufacturing, 76, Article 102310. https://doi.org/10.1016/j.rcim.2021.102310

This paper proposes a novel coordinated human–robot collaboration framework based on the hidden state-space model, which probabilistically clones the human behaviour and presents dynamic features in a nonparametric form. Derived from the filter predi... Read More about Imitation learning for coordinated human–robot collaboration based on hidden state-space models.

An efficient cost estimation framework for aerospace applications using Matlab/Simulink (2021)
Journal Article
Bacharoudis, K., Wilson, H., Goodfellow-Jones, S., Popov, A., & Ratchev, S. (2021). An efficient cost estimation framework for aerospace applications using Matlab/Simulink. Procedia CIRP, 104, 1143-1148. https://doi.org/10.1016/j.procir.2021.11.192

The ability to estimate costs and process times at the early stage of a design phase is of great importance to the product development process, enabling selection of the most suitable design and manufacturing concepts. Therefore, herein an efficient... Read More about An efficient cost estimation framework for aerospace applications using Matlab/Simulink.

Enhancing learning capabilities of movement primitives under distributed probabilistic framework for flexible assembly tasks (2021)
Journal Article
Wang, L., Jia, S., Wang, G., Turner, A., & Ratchev, S. (2021). Enhancing learning capabilities of movement primitives under distributed probabilistic framework for flexible assembly tasks. Neural Computing and Applications, https://doi.org/10.1007/s00521-021-06543-0

This paper presents a novel probabilistic distributed framework based on movement primitives for flexible robot assembly. Since the modern advanced industrial cell usually deals with various scenarios that are not fixed via-point trajectories but hig... Read More about Enhancing learning capabilities of movement primitives under distributed probabilistic framework for flexible assembly tasks.

Towards Flexible, Fault Tolerant Hardware Service Wrappers for the Digital Manufacturing on a Shoestring Project (2020)
Journal Article
McNally, M. J., Chaplin, J. C., Martinez-Arellano, G., & Ratchev, S. (2020). Towards Flexible, Fault Tolerant Hardware Service Wrappers for the Digital Manufacturing on a Shoestring Project. IFAC-PapersOnLine, 53(3), 72-77. https://doi.org/10.1016/j.ifacol.2020.11.065

The adoption of digital manufacturing in small to medium enterprises (SMEs) in the manufacturing sector in the UK is low, yet these technologies offer significant promise to boost productivity. Two major causes of this lack of uptake is the high upfr... Read More about Towards Flexible, Fault Tolerant Hardware Service Wrappers for the Digital Manufacturing on a Shoestring Project.

Tolerance allocation: A reliability based optimisation approach (2020)
Journal Article
Bacharoudis, K., Popov, A., & Ratchev, S. (2020). Tolerance allocation: A reliability based optimisation approach. Procedia Manufacturing, 51, 1038-1045. https://doi.org/10.1016/j.promfg.2020.10.146

Tolerance analysis and allocation are two activities of great importance in product development. The mathematical formulation of the latter concerns the establishment and solution of a constraint optimisation problem. In this work, making one step fo... Read More about Tolerance allocation: A reliability based optimisation approach.

Affordable data integration approach for production enterprises (2020)
Journal Article
Sanderson, D., Chaplin, J. C., & Ratchev, S. (2020). Affordable data integration approach for production enterprises. Procedia CIRP, 93, 616-621. https://doi.org/10.1016/j.procir.2020.04.124

© 2020 The Authors. The manufacturing industries in a number of high-labour-cost economies are undergoing a shift towards increased automation and intelligence typified by the ‘Industry 4.0' paradigm. Advances from computer science research including... Read More about Affordable data integration approach for production enterprises.