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Comparative Study on Stranded and Hairpin Windings for 350kW EV Traction Motor (2023)
Conference Proceeding
Jiang, J., Zou, T., Rocca, S. L., Gerada, D., & Gerada, C. (2023). Comparative Study on Stranded and Hairpin Windings for 350kW EV Traction Motor. In 2023 26th International Conference on Electrical Machines and Systems (ICEMS). https://doi.org/10.1109/icems59686.2023.10345248

Hairpin winding is a key technology for traction motors to meet the step-change requirements on power density and efficiency in electrical vehicle (EV) industry. This winding solution features inherently high slot fill factor and improved heat dissip... Read More about Comparative Study on Stranded and Hairpin Windings for 350kW EV Traction Motor.

A Taguchi-LHS-RSM Double-Staged Approach for Design Optimization of Self-Ventilated Cooling Systems Utilized in PMSMs (2023)
Conference Proceeding
Zhu, G., Xu, Z., Zhang, F., Gerada, C., & Gerada, D. (2023). A Taguchi-LHS-RSM Double-Staged Approach for Design Optimization of Self-Ventilated Cooling Systems Utilized in PMSMs. In 26th International Conference on Electrical Machines and Systems (ICEMS). https://doi.org/10.1109/icems59686.2023.10344616

Thermal management is critical for high-power-density permanent magnet synchronous machines (PMSMs). To realize the efficient and effective design optimization of self-ventilated air cooling systems for PMSMs, in this paper, a Taguchi-preconditioned... Read More about A Taguchi-LHS-RSM Double-Staged Approach for Design Optimization of Self-Ventilated Cooling Systems Utilized in PMSMs.

Design of Hairpin Winding and Random Winding Stators for High Speed Heavy-Duty Traction Motor (2023)
Conference Proceeding
Jiang, J., Zou, T., La Rocca, A., La Rocca, S., Liu, C., Xu, Z., …Gerada, D. (2023). Design of Hairpin Winding and Random Winding Stators for High Speed Heavy-Duty Traction Motor. In 2023 IEEE Vehicle Power and Propulsion Conference (VPPC). https://doi.org/10.1109/VPPC60535.2023.10403273

Hairpin winding with rectangularly shaped conductors are gradually replacing random winding wound with stranded wires in electric vehicle (EV) industry. As the newgeneration winding technology, hairpin winding features high electromagnetic and therma... Read More about Design of Hairpin Winding and Random Winding Stators for High Speed Heavy-Duty Traction Motor.

A Novel Airgap Permeance Modeling Approach for Magnetic Field Analysis of Electrical Machines Based on Electrostatic FEA (2022)
Conference Proceeding
Cui, M., Zou, T., Li, D., Gerada, D., Qu, R., & Gerada, C. (2022). A Novel Airgap Permeance Modeling Approach for Magnetic Field Analysis of Electrical Machines Based on Electrostatic FEA. In 2022 IEEE Transportation Electrification Conference and Expo, Asia-Pacific (ITEC Asia-Pacific). https://doi.org/10.1109/itecasia-pacific56316.2022.9941839

Detailed airgap permeance information is of great importance for analyzing the operation principle and optimizing the electromagnetic field distribution of an electric machine with unconventional topology. So far, analytical approaches upon calculati... Read More about A Novel Airgap Permeance Modeling Approach for Magnetic Field Analysis of Electrical Machines Based on Electrostatic FEA.

Comparison of Aluminium and Copper Conductors in Hairpin Winding Design for High Power Density Traction Motors (2022)
Conference Proceeding
Petrelli, G., Cui, M., Zou, T., Sala, G., La Rocca, A., Barater, D., …Gerada, C. (2022). Comparison of Aluminium and Copper Conductors in Hairpin Winding Design for High Power Density Traction Motors. In 2022 International Conference on Electrical Machines (ICEM) (1635-1641). https://doi.org/10.1109/icem51905.2022.9910796

Hairpin windings are becoming current/next generation solutions for traction motors of electric vehicles due to inherently reduced DC power losses and improved heat dissipation capability compared with random windings. Copper-based conductor has been... Read More about Comparison of Aluminium and Copper Conductors in Hairpin Winding Design for High Power Density Traction Motors.

Radial Force Analysis and Optimization of Interior Permanent Magnet Traction Motor for Reduction of Electromagnetic Vibration (2022)
Conference Proceeding
Li, H., Cui, M., Zou, T., Zhang, X., Zhang, H., Xu, Z., …Gerada, C. (2022). Radial Force Analysis and Optimization of Interior Permanent Magnet Traction Motor for Reduction of Electromagnetic Vibration. In 2022 International Conference on Electrical Machines (ICEM) (1906-1912). https://doi.org/10.1109/ICEM51905.2022.9910879

Interior permanent magnet (IPM) machines are subject to rich harmonics of air-gap magnetic field, which correspond to electromagnetic forces and resulting noise, vibration, and harshness (NVH) issues. In this paper, the NVH issue is evaluated based o... Read More about Radial Force Analysis and Optimization of Interior Permanent Magnet Traction Motor for Reduction of Electromagnetic Vibration.

Power Loss and Performance Analysis of a Permanent Magnet Synchronous Motor for Actuator Applications (2022)
Conference Proceeding
Tameemi, A., Degano, M., Di Nardo, M., Murataliyev, M., Gerada, D., Xu, Z., & Gerada, C. (2022). Power Loss and Performance Analysis of a Permanent Magnet Synchronous Motor for Actuator Applications. In 2022 International Conference on Electrical Machines (ICEM) (807-813). https://doi.org/10.1109/icem51905.2022.9910911

Permanent magnet synchronous motors are very suitable in applications demanding high power density with high performance requirements, such as in aerospace actuators. Achieving high performance targets while keeping the total weight of the electrical... Read More about Power Loss and Performance Analysis of a Permanent Magnet Synchronous Motor for Actuator Applications.

Fast Sizing Tool and Optimization Technique for Concentrated Wound Slotless Outer Rotor Motor for eVTOL Application (2022)
Conference Proceeding
Dave, N., Gerada, D., Vakil, G., Zhang, H., Shi, B., Zhang, F., …Gerada, C. (2022). Fast Sizing Tool and Optimization Technique for Concentrated Wound Slotless Outer Rotor Motor for eVTOL Application. In 2022 International Conference on Electrical Machines (ICEM) (2094-2099). https://doi.org/10.1109/ICEM51905.2022.9910584

This paper aims to present the feasibility and advantages of slotless motors for electric aircraft applications. Currently, eVTOL (electric vertical takeoff and landing) aircraft are equipped with a slotted motor with concentrated windings and an out... Read More about Fast Sizing Tool and Optimization Technique for Concentrated Wound Slotless Outer Rotor Motor for eVTOL Application.

Analytical Model for the Open Circuit Field due to Different Magnetization Patterns of the rotor in the Slotless Machines (2022)
Conference Proceeding
Dave, N., Gerada, D., Vakil, G., Zhang, H., Li, J., & Gerada, C. (2022). Analytical Model for the Open Circuit Field due to Different Magnetization Patterns of the rotor in the Slotless Machines. In 2022 International Conference on Electrical Machines (ICEM) (1204-1210). https://doi.org/10.1109/icem51905.2022.9910580

From the existing literature, the open circuit field due to different magnetisations of the rotor magnets is known. This includes field due to parallel, radial and Halbach magnetisation. This paper presents the generalised analytical model to represe... Read More about Analytical Model for the Open Circuit Field due to Different Magnetization Patterns of the rotor in the Slotless Machines.

Carbon Emission Analysis of Electrical Machines (2021)
Conference Proceeding
Zhang, X., Xu, Z., Gerada, C., & Gerada, D. (2021). Carbon Emission Analysis of Electrical Machines. In 2021 24th International Conference on Electrical Machines and Systems (ICEMS) (1678-1683). https://doi.org/10.23919/ICEMS52562.2021.9634279

The industry places increased importance on carbon reduction. Many are focused on lowering the fuel consumption of electrical machines, however, carbon emissions from the acquisition of raw materials and the energy consumption of manufacturing proces... Read More about Carbon Emission Analysis of Electrical Machines.

Improving the Saliency of a High Speed SynRel Rotor by using High Strength Martensitic Sleeve (2021)
Conference Proceeding
Ram Kumar, R. M., Vakil, G., La Rocca, A., Gerada, D., Gerada, C., & Fernandes, B. G. (2021). Improving the Saliency of a High Speed SynRel Rotor by using High Strength Martensitic Sleeve. In 2021 International Conference on Sustainable Energy and Future Electric Transportation (SEFET). https://doi.org/10.1109/sefet48154.2021.9375705

High strength magnetic steel laminations are the invariable choice to achieve the power density demands of high speed electric machines required in the automotive industry. However, the cost competitive automobile market, favours the use of conventio... Read More about Improving the Saliency of a High Speed SynRel Rotor by using High Strength Martensitic Sleeve.

Comparison of slotted and slotless PM machines for high kW/kg aerospace applications (2020)
Conference Proceeding
Dave, N., Vakil, G., Xu, Z., Gerada, C., Zhang, H., & Gerada, D. (2020). Comparison of slotted and slotless PM machines for high kW/kg aerospace applications. . https://doi.org/10.23919/icems50442.2020.9291221

With the ambitious targeted emissions reduction, the aircraft industry is moving towards drastically different aircraft architectures including hybrid-electric. These in turn require electrical machines with a step change improvement in power-density... Read More about Comparison of slotted and slotless PM machines for high kW/kg aerospace applications.

AC loss Analysis in Winding of Electrical Machines with varying Strands-in-hand and Bundle Shapes (2020)
Conference Proceeding
Bardalai, A., Gerada, D., Xu, Z., & Gerada, C. (2020). AC loss Analysis in Winding of Electrical Machines with varying Strands-in-hand and Bundle Shapes. In 2020 23rd International Conference on Electrical Machines and Systems (ICEMS) (845-850). https://doi.org/10.23919/icems50442.2020.9290897

This paper presents an investigation into the sensitivity of high-frequency AC effects on the winding with varying number of parallel strands. Based on numerical analysis, a methodology to segregate the losses into components is presented. It is show... Read More about AC loss Analysis in Winding of Electrical Machines with varying Strands-in-hand and Bundle Shapes.

Rectangular and Random Conductors: AC Losses Evaluations and Manufacturing Considerations (2020)
Conference Proceeding
Preci, E., Valente, G., Bardalai, A., Transi, T., Zou, T., Gerada, D., …Gerada, C. (2020). Rectangular and Random Conductors: AC Losses Evaluations and Manufacturing Considerations. . https://doi.org/10.1109/iecon43393.2020.9254278

This paper presents a comparison between hairpin and random distributed winding in electrical machines for automotive applications. Indeed, the overall performance of an electrical drive system is seriously affected by its winding design. The conside... Read More about Rectangular and Random Conductors: AC Losses Evaluations and Manufacturing Considerations.

Influence of Rotor Design on Electromagnetic Performance in Interior Permanent Magnet Machines (2020)
Conference Proceeding
Transi, T., Murataliyev, M., Degano, M., Preci, E., Gerada, D., & Gerada, C. (2020). Influence of Rotor Design on Electromagnetic Performance in Interior Permanent Magnet Machines. . https://doi.org/10.1109/iecon43393.2020.9255237

Nowadays, Interior Permanent Magnet Synchronous Machines (IPMSM) are widely adopted in various sectors such as automotive, railway or public transportation (e- buses, trams, etc.). Among the benefits that these machines present, they offer a number o... Read More about Influence of Rotor Design on Electromagnetic Performance in Interior Permanent Magnet Machines.

Influence of Airgap Length on Performance of High Power PM-Assisted Syn-Rel Machines (2020)
Conference Proceeding
Zou, T., Gerada, D., Walker, A., Vakil, G., La Rocca, S., La Rocca, A., …Gerada, C. (2020). Influence of Airgap Length on Performance of High Power PM-Assisted Syn-Rel Machines. In 2020 IEEE Energy Conversion Congress and Exposition (ECCE) (1357-1363). https://doi.org/10.1109/ecce44975.2020.9235712

In recent years, synchronous reluctance (Syn-Rel) machines are research hotspots in variable speed motor drives due to their robust rotor structure and wide constant power speed range (CPSR). More practically, when kVA limitation is considered, embed... Read More about Influence of Airgap Length on Performance of High Power PM-Assisted Syn-Rel Machines.

SISO Control Strategy of Resonant Dual Active Bridge with a Tuned CLC Network (2020)
Conference Proceeding
Wang, M., Yang, B., Xu, L., Li, J., Gerada, D., Gu, C., …Li, Y. (2020). SISO Control Strategy of Resonant Dual Active Bridge with a Tuned CLC Network. In 2020 22nd European Conference on Power Electronics and Applications (EPE'20 ECCE Europe). https://doi.org/10.23919/epe20ecceeurope43536.2020.9215606

This paper proposed a linear state-space model for a resonant dual active bridge with a tuned capacitor-inductor-capacitor network which is applied to an energy storage system. The proposed model is used for predicting the behavior of the proposed sy... Read More about SISO Control Strategy of Resonant Dual Active Bridge with a Tuned CLC Network.

Optimized Magnet wire size and Slot winding height for minimum AC losses in a Traction Machine (2020)
Conference Proceeding
Bardalai, A., Gerada, D., Xu, Z., & Gerada, C. (2020). Optimized Magnet wire size and Slot winding height for minimum AC losses in a Traction Machine. In 2020 International Conference on Electrical Machines (ICEM) (266-271). https://doi.org/10.1109/ICEM49940.2020.9270762

The demand for high performance electrical machines that combine high power density (kW/kg or kW/L), light – weighting and high efficiency have become more and more important in recent years. In these machines, mitigation of the parasitic losses asso... Read More about Optimized Magnet wire size and Slot winding height for minimum AC losses in a Traction Machine.

An Analytical Approach for the Design of Innovative Hairpin Winding Layouts (2020)
Conference Proceeding
Arzillo, A., Nuzzo, S., Braglia, P., Franceschini, G., Barater, D., Gerada, D., & Gerada, C. (2020). An Analytical Approach for the Design of Innovative Hairpin Winding Layouts. . https://doi.org/10.1109/icem49940.2020.9270927

This work deals with an analytical approach aimed at accurately predicting Joule losses in innovative hairpin winding layouts. While hairpin windings are seeing an everincreasing use in automotive and aerospace applications due to their inherently hi... Read More about An Analytical Approach for the Design of Innovative Hairpin Winding Layouts.

Challenges and Future opportunities of Hairpin Technologies (2020)
Conference Proceeding
Arzillo, A., Braglia, P., Nuzzo, S., Barater, D., Franceschini, G., Gerada, D., & Gerada, C. (2020). Challenges and Future opportunities of Hairpin Technologies. . https://doi.org/10.1109/ISIE45063.2020.9152417

Hairpin windings are seeing an ever-increasing application and development in electrical machines designed for high power and torque densities. In fact, due to their inherently high fill factor, they are very attractive in applications, such as trans... Read More about Challenges and Future opportunities of Hairpin Technologies.