All Outputs (16)

Thermoplastic composite injection-overmoulding with indirectly-loaded reinforcement: Design for manufacture (2024)
Journal Article
Parsons, A. J., Chen, S., Ryder, A., Bradley, D., Warrior, N. A., & Harper, L. T. (2024). Thermoplastic composite injection-overmoulding with indirectly-loaded reinforcement: Design for manufacture. Composite Structures, 337, Article 118056. https://doi.org/10.1016/j.compstruct.2024.118056

Thermoplastic Overmoulding is an emerging manufacturing method combining low-cost, high-rate injection moulding with continuous fibre composite elements. The combination of materials with dissimilar stiffnesses can create stress concentrations and wa... Read More about Thermoplastic composite injection-overmoulding with indirectly-loaded reinforcement: Design for manufacture.

Simulating the effect of fabric bending stiffness on the wrinkling behaviour of biaxial fabrics during preforming (2021)
Journal Article
Yu, F., Chen, S., Harper, L., & Warrior, N. (2021). Simulating the effect of fabric bending stiffness on the wrinkling behaviour of biaxial fabrics during preforming. Composites Part A: Applied Science and Manufacturing, 143, Article 106308. https://doi.org/10.1016/j.compositesa.2021.106308

A macroscopic finite element model has been established to investigate the forming-induced wrinkling behaviour for bi-axial fabrics. Results indicate that using a linear bending model with a constant bending stiffness produces unrealistic wrinkle pat... Read More about Simulating the effect of fabric bending stiffness on the wrinkling behaviour of biaxial fabrics during preforming.

A macroscale finite element approach for simulating the bending behaviour of biaxial fabrics (2020)
Journal Article
Yu, F., Chen, S., Viisainen, J., Sutcliffe, M., Harper, L., & Warrior, N. (2020). A macroscale finite element approach for simulating the bending behaviour of biaxial fabrics. Composites Science and Technology, 108078. https://doi.org/10.1016/j.compscitech.2020.108078

A macroscale finite element (FE) model was developed to simulate the forming behaviour of biaxial fabrics, incorporating the effects of bending stiffness to predict fabric wrinkling. The dependency of the bending stiffness on the fibre orientation wa... Read More about A macroscale finite element approach for simulating the bending behaviour of biaxial fabrics.

Optimisation of local in-plane constraining forces in double diaphragm forming (2018)
Journal Article
Chen, S., McGregor, O. P., Harper, L. T., Endruweit, A., & Warrior, N. A. (2018). Optimisation of local in-plane constraining forces in double diaphragm forming. Composite Structures, 201, 570-581. https://doi.org/10.1016/j.compstruct.2018.06.062

© 2018 Elsevier Ltd Rigid blocks (risers) were introduced in the double diaphragm forming (DDF) process to change the local in-plane strain distribution in the diaphragms, aimed at reducing wrinkling defects in the production of fabric preforms. A tw... Read More about Optimisation of local in-plane constraining forces in double diaphragm forming.

Simulation and validation of injection-compression filling stage of liquid moulding with fast curing resins (2018)
Journal Article
Martin, F. A., Warrior, N., Simacek, P., Advani, S., Hughes, A., Darlington, R., & Senan, E. (2019). Simulation and validation of injection-compression filling stage of liquid moulding with fast curing resins. Applied Composite Materials, 26(1), 41–63. https://doi.org/10.1007/s10443-018-9682-4

Very short manufacture cycle times are required if continuous carbon fibre and epoxy composite components are to be economically viable solutions for high volume composite production for the automotive industry. Here, a manufacturing process variant... Read More about Simulation and validation of injection-compression filling stage of liquid moulding with fast curing resins.

Frictional behaviour of non-crimp fabrics (NCFs) in contact with a forming tool (2018)
Journal Article
Avgoulas, E. I., Mulvihill, D. M., Endruweit, A., Sutcliffe, M. P., Warrior, N. A., De Focatiis, D. S., & Long, A. C. (2018). Frictional behaviour of non-crimp fabrics (NCFs) in contact with a forming tool. Tribology International, 121, 71-77. https://doi.org/10.1016/j.triboint.2018.01.026

Microscopic observation and analysis are used to examine the role that contact conditions play in determining the frictional behaviour of non-crimp fabrics (NCFs). The true fibre contact length is measured over a range of normal pressures. For the NC... Read More about Frictional behaviour of non-crimp fabrics (NCFs) in contact with a forming tool.

Long discontinuous carbon fibre/polypropylene composites for high volume structural applications (2017)
Journal Article
Harper, L., Burn, D., Johnson, M. S., & Warrior, N. (in press). Long discontinuous carbon fibre/polypropylene composites for high volume structural applications. Journal of Composite Materials, https://doi.org/10.1177/0021998317722204

A processing route is presented to manufacture discontinuous carbon fibre reinforced polypropylene (CF.PP) composites, using much longer fibre lengths (25mm) and higher volume fractions (up to 45%) than previously reported in the literature. Carbon f... Read More about Long discontinuous carbon fibre/polypropylene composites for high volume structural applications.

Compression moulding of composites with hybrid fibre architectures (2016)
Journal Article
Corbridge, D., Harper, L. T., De Focatiis, D. S., & Warrior, N. (2017). Compression moulding of composites with hybrid fibre architectures. Composites Part A: Applied Science and Manufacturing, 95, 87-99. https://doi.org/10.1016/j.compositesa.2016.12.018

Advanced Sheet Moulding Compounds (ASMC) and unidirectional (UD) prepregs have been co-compression moulded to form a hybrid composite material. In-mould flow influences the UD fibre architecture in two ways. When UD fibres are aligned transversely to... Read More about Compression moulding of composites with hybrid fibre architectures.

Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern (2016)
Journal Article
Chen, S., McGregor, O., Harper, L., Endruweit, A., & Warrior, N. (2016). Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern. Composites Part A: Applied Science and Manufacturing, 91, 156-167. https://doi.org/10.1016/j.compositesa.2016.09.016

To capture the asymmetrical shear behaviour of a bi-axial NCF with a pillar stitch, a non-orthogonal constitutive model was developed and implemented in finite element forming simulations. Preforming experiments indicate that the local distribution o... Read More about Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern.

Formability optimisation of fabric preforms by controlling material draw-in through in-plane constraints (2015)
Journal Article
Chen, S., Harper, L., Endruweit, A., & Warrior, N. (2015). Formability optimisation of fabric preforms by controlling material draw-in through in-plane constraints. Composites Part A: Applied Science and Manufacturing, 76, https://doi.org/10.1016/j.compositesa.2015.05.006

A genetic algorithm is coupled with a finite element model to optimise the arrangement of constraints for a composite press-forming study. A series of springs are used to locally apply in-plane tension through clamps to the fibre preform to control m... Read More about Formability optimisation of fabric preforms by controlling material draw-in through in-plane constraints.

Inter-ply stitching optimisation of highly drapeable multi-ply preforms (2015)
Journal Article
Chen, S., Endruweit, A., Harper, L., & Warrior, N. (2015). Inter-ply stitching optimisation of highly drapeable multi-ply preforms. Composites Part A: Applied Science and Manufacturing, 71, https://doi.org/10.1016/j.compositesa.2015.01.016

An efficient finite element model has been developed in Abaqus/Explicit to solve highly non-linear fabric forming problems, using a non-orthogonal constitutive relation and membrane elements to model bi-axial fabrics. 1D cable-spring elements have be... Read More about Inter-ply stitching optimisation of highly drapeable multi-ply preforms.

Heterogeneity of discontinuous carbon fibre composites: damage initiation captured by Digital Image Correlation (2014)
Journal Article
Johanson, K., Harper, L., Johnson, M. S., & Warrior, N. (2015). Heterogeneity of discontinuous carbon fibre composites: damage initiation captured by Digital Image Correlation. Composites Part A: Applied Science and Manufacturing, 68, https://doi.org/10.1016/j.compositesa.2014.10.014

This paper aims to identify architectural features which lead to damage initiation and failure in discontinuous carbon fibre composites formed from randomly orientated bundles. A novel multi-camera digital image correlation system was used to simulta... Read More about Heterogeneity of discontinuous carbon fibre composites: damage initiation captured by Digital Image Correlation.

Thermal and Morphological Properties of Chitosan Filled Epoxy (2014)
Journal Article
Satheesh, B., Tshai, K. Y., & Warrior, N. (2014). Thermal and Morphological Properties of Chitosan Filled Epoxy. Applied Mechanics and Materials, 627, 12-17. https://doi.org/10.4028/www.scientific.net/AMM.627.12

This paper investigates the effects of polysaccharide additive agent on the morphological and thermal properties of thermosetting polymer. The weight percentage (wt%) of Diglycidyl Ether of Bisphenol A (DGEBA) epoxy resin to Hexamethylenediamine (HMD... Read More about Thermal and Morphological Properties of Chitosan Filled Epoxy.

The effect of nickel coating of carbon fibre on the infiltration pressure required to produce fibre reinforced aluminium (2014)
Presentation / Conference Contribution
Johnson, M., Warrior, N., Constantin, H., Kennedy, A., & Harper, L. (2014, June). The effect of nickel coating of carbon fibre on the infiltration pressure required to produce fibre reinforced aluminium. Paper presented at ECCM16 16th European Conference on Composite Materials, Seville, Spain

The influence of coupling agent, fibre sizing and matrix degradation on the interfacial shear strength between carbon fibre and polypropylene (2014)
Presentation / Conference Contribution
Burn, D., Harper, L., Johnson, M., Warrior, N., Yang, L., & Thomason, J. (2014, June). The influence of coupling agent, fibre sizing and matrix degradation on the interfacial shear strength between carbon fibre and polypropylene. Paper presented at 16th European Conference on Composite Materials, Seville, Spain

The interface strength between carbon fibre (CF) and polypropylene (PP) was characterised using the microbond test. The effect of removing the sizing from the fibres, as well as introducing a maleic anhydride grafted polypropylene (MAPP) coupling age... Read More about The influence of coupling agent, fibre sizing and matrix degradation on the interfacial shear strength between carbon fibre and polypropylene.

Studying the heterogeneity of discontinuous fiber composites using a new full-field strain measurement system (2013)
Presentation / Conference Contribution
Johanson, K., Harper, L. T., Johnson, M., Kennedy, A., & Warrior, N. A. (2013, July). Studying the heterogeneity of discontinuous fiber composites using a new full-field strain measurement system. Paper presented at ICCM International Conferences on Composite Materials, Montréal, Canada

In this paper a new multi camera digital image correlation (DIC) system is used to view strain fields from opposing surfaces of discontinuous carbon fiber composites loaded in tension. The system is investigated to understand if DIC can be used to co... Read More about Studying the heterogeneity of discontinuous fiber composites using a new full-field strain measurement system.