Multi-view fringe projection system for surface topography measurement during metal powder bed fusion

Dickins, Andrew; Widjanarko, Taufiq; Sims-Waterhouse, Danny; Thompson, Adam; Lawes, Simon; Senin, Nicola; Leach, Richard

Abstract

Metal powder bed fusion (PBF) methods need in-process measurement methods to increase user confidence and encourage further adoption in high-value manufacturing sectors. In this paper, a novel measurement method for PBF systems is proposed that uses multi-view fringe projection to acquire high-resolution surface topography information of the powder bed. Measurements were made using a mock-up of a commercial PBF system to assess the system’s accuracy and precision in comparison to conventional single-view fringe projection techniques for the same application. Results show that the multi-view system is more accurate, but less precise, than single view fringe projection on a point-by-point basis. The multi-view system also achieves a high degree of surface coverage by using alternate views to access areas not measured by a single camera.

Citation

Dickins, A., Widjanarko, T., Sims-Waterhouse, D., Thompson, A., Lawes, S., Senin, N., & Leach, R. (2020). Multi-view fringe projection system for surface topography measurement during metal powder bed fusion. Journal of the Optical Society of America A, 37(9), B93-B105. https://doi.org/10.1364/JOSAA.396186

• Journal Article Type: Article
• Acceptance Date: Jun 29, 2020
• Online Publication Date: Aug 19, 2020
• Publication Date: Aug 19, 2020
• Deposit Date: Jul 29, 2020
• Publicly Available Date: Aug 20, 2021
• Journal: Journal of the Optical Society of America A
• Print ISSN: 1084-7529
• Electronic ISSN: 1520-8532
• Publisher: Optical Society of America
• Peer Reviewed: Peer Reviewed
• Volume: 37
• Issue: 9
• Pages: B93-B105
• DOI: https://doi.org/10.1364/JOSAA.396186
• Public URL: https://nottingham-repository.worktribe.com/output/4795351
• Publisher URL: https://www.osapublishing.org/josaa/abstract.cfm?uri=josaa-37-9-B93
• Additional Information: © 2020 Optical Society of America. Users may use, reuse, and build upon the article, or use the article for text or data mining, so long as such uses are for non-commercial purposes and appropriate attribution is maintained. All other rights are reserved.