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Review of material measures for surface topography instrument calibration and performance verification (2023)
Journal Article
Pappas, A., Newton, L., Thompson, A., & Leach, R. (2024). Review of material measures for surface topography instrument calibration and performance verification. Measurement Science and Technology, 35(1), Article 012001. https://doi.org/10.1088/1361-6501/acf1b9

As the need for the manufacturing of complex surface topographies increases, traceable measurement with known uncertainties can allow a manufacturing process to remain stable. Material measures are the link in the chain that connects the surface topo... Read More about Review of material measures for surface topography instrument calibration and performance verification.

New Standard for Metal Powder Bed Fusion Surface Texture Measurement and Characterisation (2023)
Journal Article
Thompson, A., Newton, L., & Leach, R. (2023). New Standard for Metal Powder Bed Fusion Surface Texture Measurement and Characterisation. Metrology, 3(2), 237-245. https://doi.org/10.3390/metrology3020013

As metal additive manufacturing has been increasingly accepted as a viable method of industrial manufacture, there has been a significant uptake in manufacturers wishing to verify and test their parts through analysis of part surface. However, variou... Read More about New Standard for Metal Powder Bed Fusion Surface Texture Measurement and Characterisation.

Stable large area drop-on-demand deposition of a conductive polymer ink for 3D-printed electronics, enabled by bio-renewable co-solvents (2023)
Journal Article
Rivers, G., Austin, J. S., He, Y., Thompson, A., Gilani, N., Roberts, N., …Turyanska, L. (2023). Stable large area drop-on-demand deposition of a conductive polymer ink for 3D-printed electronics, enabled by bio-renewable co-solvents. Additive Manufacturing, 66, Article 103452. https://doi.org/10.1016/j.addma.2023.103452

Development of conductive polymer ink formulations with reliable jetting stability and physical properties could offer sustainable routes for scaling-up the 3D-printing of electronics. We report a new poly(3,4-ethylenedioxythiophene) polystyrene sulp... Read More about Stable large area drop-on-demand deposition of a conductive polymer ink for 3D-printed electronics, enabled by bio-renewable co-solvents.

Optical system for the measurement of the surface topography of additively manufactured parts (2022)
Journal Article
Vilar, N., Artigas, R., Bermudez, C., Thompson, A., Newton, L., Leach, R., …Carles, G. (2022). Optical system for the measurement of the surface topography of additively manufactured parts. Measurement Science and Technology, 33(10), Article 104001. https://doi.org/10.1088/1361-6501/ac7c5c

Additive manufacturing (AM) is now regularly used for customised fabrication of parts with complex shapes and geometries. However, the large range of relevant scales, high slopes, step-like transitions, undercuts, alternation between dark and overly... Read More about Optical system for the measurement of the surface topography of additively manufactured parts.

Efficient empirical determination of maximum permissible error in coordinate metrology (2021)
Journal Article
Thompson, A., Southon, N., Fern, F., Stupfler, G., & Leach, R. (2021). Efficient empirical determination of maximum permissible error in coordinate metrology. Measurement Science and Technology, 32(10), Article 105013. https://doi.org/10.1088/1361-6501/ac0c49

Maximum permissible errors (MPEs) are an important measurement system specification and form the basis of periodic verification of a measurement system's performance. However, there is no standard methodology for determining MPEs, so when they are no... Read More about Efficient empirical determination of maximum permissible error in coordinate metrology.

Review of the influence of noise in X-ray computed tomography measurement uncertainty (2020)
Journal Article
Sánchez, Á. R., Thompson, A., Körner, L., Brierley, N., & Leach, R. (2020). Review of the influence of noise in X-ray computed tomography measurement uncertainty. Precision Engineering, 66, 382-391. https://doi.org/10.1016/j.precisioneng.2020.08.004

Different aspects of noise in X-ray computed tomography (XCT) for industrial purposes are examined. An overview of the most common noise metrics is given, together with a description of XCT noise influence quantities. We address the current state of... Read More about Review of the influence of noise in X-ray computed tomography measurement uncertainty.

Ceria-coated replicated aluminium sponges as catalysts for the CO-water gas shift process (2020)
Journal Article
Palma, V., Goodall, R., Thompson, A., Ruocco, C., Renda, S., Leach, R., & Martino, M. (2021). Ceria-coated replicated aluminium sponges as catalysts for the CO-water gas shift process. International Journal of Hydrogen Energy, 46(22), 12158-12168. https://doi.org/10.1016/j.ijhydene.2020.04.065

A study on the use of chemical conversion coating as a preparative technique for foam-based structured catalysts, in the water gas shift reaction, is presented. The results showed a significant correlation between the textural properties of the struc... Read More about Ceria-coated replicated aluminium sponges as catalysts for the CO-water gas shift process.

Metrological characteristics for the calibration of surface topography measuring instruments: a review (2020)
Journal Article
Leach, R. K., Haitjema, H., Su, R., & Thompson, A. (2020). Metrological characteristics for the calibration of surface topography measuring instruments: a review. Measurement Science and Technology, 32(3), Article 032001. https://doi.org/10.1088/1361-6501/abb54f

In this paper, we will review the development and use of an ISO standardised framework to allow calibration of surface topography measuring instruments. We will draw on previous work to present the state of the art in the field in terms of employed m... Read More about Metrological characteristics for the calibration of surface topography measuring instruments: a review.

Polymer powder bed fusion surface texture measurement (2020)
Journal Article
de Pastre, M.-A., Thompson, A., Quinsat, Y., Albajez, J. A., Senin, N., & Leach, R. K. (2020). Polymer powder bed fusion surface texture measurement. Measurement Science and Technology, 31(5), Article 055002. https://doi.org/10.1088/1361-6501/ab63b1

Polymer laser powder bed fusion (LPBF) surfaces can be challenging to measure. These surfaces comprise complex features including undercuts, deep recesses, step-like transitions, a large range of measurement scales and unfavourable optically material... Read More about Polymer powder bed fusion surface texture measurement.

Design and characterisation of an additive manufacturing benchmarking artefact following a design-for-metrology approach (2019)
Journal Article
Santos, V. M. R., Thompson, A., Sims-Waterhouse, D., Maskery, I., Woolliams, P., & Leach, R. (2020). Design and characterisation of an additive manufacturing benchmarking artefact following a design-for-metrology approach. Additive Manufacturing, 32, Article 100964. https://doi.org/10.1016/j.addma.2019.100964

We present the design and characterisation of a high-speed sintering additive manufacturing benchmarking artefact following a design-for-metrology approach. In an important improvement over conventional approaches, the specifications and operating pr... Read More about Design and characterisation of an additive manufacturing benchmarking artefact following a design-for-metrology approach.

Effects of magnification and sampling resolution in X-ray computed tomography for the measurement of additively manufactured metal surfaces (2018)
Journal Article
Thompson, A., Senin, N., Maskery, I., & Leach, R. (2018). Effects of magnification and sampling resolution in X-ray computed tomography for the measurement of additively manufactured metal surfaces. Precision Engineering, 53, https://doi.org/10.1016/j.precisioneng.2018.02.014

Recent studies have shown that X-ray computed tomography (XCT) can be used to measure the surface topography of additively manufactured parts. However, further research is necessary to fully understand XCT measurement performance. Here, we show how m... Read More about Effects of magnification and sampling resolution in X-ray computed tomography for the measurement of additively manufactured metal surfaces.

Internal surface measurement of metal powder bed fusion parts (2018)
Journal Article
Thompson, A., Senin, N., Maskery, I., Körner, L., Lawes, S., & Leach, R. (2018). Internal surface measurement of metal powder bed fusion parts. Additive Manufacturing, 20, https://doi.org/10.1016/j.addma.2018.01.003

Recent advances in X-ray computed tomography (XCT) have allowed for measurement resolutions approaching the point where XCT can be used for measuring surface topography. These advances make XCT appealing for measuring hard-to-reach or internal surfac... Read More about Internal surface measurement of metal powder bed fusion parts.

Staged thermomechanical testing of nickel superalloys produced by selective laser melting (2017)
Journal Article
Xu, Z., Hyde, C. J., Thompson, A., Leach, R. K., Maskery, I., Tuck, C., & Clare, A. T. (2017). Staged thermomechanical testing of nickel superalloys produced by selective laser melting. Materials and Design, 133, 520-527. https://doi.org/10.1016/j.matdes.2017.08.009

The creep performance of additively manufactured components remains an issue before additive manufacturing can be put fully implemented. In this study, Inconel 718 two-bar specimens are produced by selective laser melting and subjected to a ‘staged’... Read More about Staged thermomechanical testing of nickel superalloys produced by selective laser melting.

X-ray computed tomography and additive manufacturing in medicine: a review (2017)
Journal Article
Thompson, A., McNally, D., Maskery, I., & Leach, R. K. (in press). X-ray computed tomography and additive manufacturing in medicine: a review. International Journal of Metrology and Quality Engineering, 8, Article 17. https://doi.org/10.1051/ijmqe/2017015

The use of X-ray computed tomography (XCT) with additive manufacture (AM) within a medical context is examined in this review. The seven AM process families and various XCT scanning techniques are explained in brief, and the use of these technologies... Read More about X-ray computed tomography and additive manufacturing in medicine: a review.

Topography of selectively laser melted surfaces: A comparison of different measurement methods (2017)
Journal Article
Thompson, A., Senin, N., Giusca, C. L., & Leach, R. K. (2017). Topography of selectively laser melted surfaces: A comparison of different measurement methods. CIRP Annals - Manufacturing Technology, 66(1), 543-546. https://doi.org/10.1016/j.cirp.2017.04.075

Selective laser melting (SLM) of metals produces surface topographies that are challenging to measure. Multiple areal surface topography measurement technologies are available, which allow reconstruction of information rich, three-dimensional digital... Read More about Topography of selectively laser melted surfaces: A comparison of different measurement methods.

X-ray computed tomography for additive manufacturing: a review (2016)
Journal Article
Thompson, A., Maskery, I., & Leach, R. K. (2016). X-ray computed tomography for additive manufacturing: a review. Measurement Science and Technology, 27(7), Article 072001. https://doi.org/10.1088/0957-0233/27/7/072001

In this review, the use of x-ray computed tomography (XCT) is examined, identifying the requirement for volumetric dimensional measurements in industrial verification of additively manufactured (AM) parts. The XCT technology and AM processes are summ... Read More about X-ray computed tomography for additive manufacturing: a review.