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Comparative Study on Stranded and Hairpin Windings for 350kW EV Traction Motor (2023)
Presentation / Conference Contribution
Jiang, J., Zou, T., Rocca, S. L., Gerada, D., & Gerada, C. (2023, November). Comparative Study on Stranded and Hairpin Windings for 350kW EV Traction Motor. Presented at 2023 26th International Conference on Electrical Machines and Systems (ICEMS), Zhuhai, China

Hairpin winding is a key technology for traction motors to meet the step-change requirements on power density and efficiency in electrical vehicle (EV) industry. This winding solution features inherently high slot fill factor and improved heat dissip... Read More about Comparative Study on Stranded and Hairpin Windings for 350kW EV Traction Motor.

Design of Hairpin Winding and Random Winding Stators for High Speed Heavy-Duty Traction Motor (2023)
Presentation / Conference Contribution
Jiang, J., Zou, T., La Rocca, A., La Rocca, S., Liu, C., Xu, Z., Gerada, C., Zhu, S., Paciura, K., & Gerada, D. (2023, October). Design of Hairpin Winding and Random Winding Stators for High Speed Heavy-Duty Traction Motor. Presented at 2023 IEEE Vehicle Power and Propulsion Conference (VPPC), Milan, Italy

Hairpin winding with rectangularly shaped conductors are gradually replacing random winding wound with stranded wires in electric vehicle (EV) industry. As the newgeneration winding technology, hairpin winding features high electromagnetic and therma... Read More about Design of Hairpin Winding and Random Winding Stators for High Speed Heavy-Duty Traction Motor.

Airgap Length Analysis of a 350kW PM-Assisted Syn-Rel Machine for Heavy Duty EV Traction (2022)
Journal Article
Zou, T., Gerada, D., La Rocca, S., La Rocca, A., Walker, A., Vakil, G., Arevalo, . S. L., Xu, Z., Cui, M., Bardalai, A., Wang, M., Kumar, R. M. R., Marfoli, A., Paciura, . K., Barden, R., Ernest, E., Zhu, . S., Qayyum, N., McQueen, A., Zhang, F., & Gerada, C. (2023). Airgap Length Analysis of a 350kW PM-Assisted Syn-Rel Machine for Heavy Duty EV Traction. IEEE Transactions on Industry Applications, 59(2), 1557-1570. https://doi.org/10.1109/TIA.2022.3225255

Synchronous reluctance (Syn-Rel) machines with embedded permanent magnets (PMs) are research hotspots in variable speed motor drives due to their robust rotor structure and wide constant power speed range (CPSR). In this paper, the potential of PM-as... Read More about Airgap Length Analysis of a 350kW PM-Assisted Syn-Rel Machine for Heavy Duty EV Traction.

Investigating Synchronous Reluctance Rotor Performance for Traction Applications against a Permanent Magnet Benchmark (2022)
Presentation / Conference Contribution
Connor, P. H., Khowja, M., La Rocca, A., La Rocca, S., Zou, T., Vakil, G., Walker, A., Gerada, C., & Paciura, K. (2022, September). Investigating Synchronous Reluctance Rotor Performance for Traction Applications against a Permanent Magnet Benchmark. Presented at 2022 International Conference on Electrical Machines (ICEM), Valencia, Spain

This paper investigates the potential benefits for the use of synchronous reluctance machines for traction applications. Permanent magnet machines are often used to generate the highest power densities. However, magnet use has drawbacks including tem... Read More about Investigating Synchronous Reluctance Rotor Performance for Traction Applications against a Permanent Magnet Benchmark.

Performance Assessment of Standard Cooling Strategies for Hairpin Windings (2022)
Presentation / Conference Contribution
La Rocca, A., La Rocca, S., Zou, T., Liu, C., Moslemin, M., Gerada, C., & Cairns, A. (2022, September). Performance Assessment of Standard Cooling Strategies for Hairpin Windings. Presented at 2022 International Conference on Electrical Machines (ICEM), Valencia, Spain

This paper aims to assess the performance of some standard cooling strategies which are commonly used in traction electric motors for electric vehicles (EVs) employing hairpin windings. The use of such type of coils does normally lead to higher power... Read More about Performance Assessment of Standard Cooling Strategies for Hairpin Windings.

Torque Limiters for Aerospace Actuator Application (2022)
Journal Article
Shahjahan Ahmad, S., Tom, L., La Rocca, A., La Rocca, S., Vakil, G., Gerada, C., & Benarous, M. (2022). Torque Limiters for Aerospace Actuator Application. Energies, 15(4), Article 1467. https://doi.org/10.3390/en15041467

Safety and reliability of electrical actuators are essential for success of all electric and more electric aircrafts (MEA). Torque limiters improve the reliability of electromechanical actuators (EMA) by restricting the amount of force experienced by... Read More about Torque Limiters for Aerospace Actuator Application.

Design of Rare-Earth-Free PM-assisted Synchronous Reluctance Machine for Heavy-duty Automotive Application (2021)
Presentation / Conference Contribution
Al-ani, M., La Rocca, S., La Rocca, A., Walker, A., Ramanathan, R., Zou, T., Vakil, G., Gerada, D., Gerada, C., Paciura, K., & McQueen, A. (2020, December). Design of Rare-Earth-Free PM-assisted Synchronous Reluctance Machine for Heavy-duty Automotive Application. Presented at The 10th International Conference on Power Electronics, Machines and Drives (PEMD 2020), Online Conference

Electrical machines designed for automotive applications are characterised by high torque density, wide speed range and low cost. The use of NdFeB magnets in such machines can achieve the required high torque density and wide speed range, however, it... Read More about Design of Rare-Earth-Free PM-assisted Synchronous Reluctance Machine for Heavy-duty Automotive Application.

Influence of Airgap Length on Performance of High Power PM-Assisted Syn-Rel Machines (2020)
Presentation / Conference Contribution
Zou, T., Gerada, D., Walker, A., Vakil, G., La Rocca, S., La Rocca, A., Paciura, K., Barden, R., Ernest, E., Zhu, S., Qayyum, N., McQueen, A., Bardalai, A., Ram Kumar, R. M., Marfoli, A., & Gerada, C. (2020, October). Influence of Airgap Length on Performance of High Power PM-Assisted Syn-Rel Machines. Presented at 2020 IEEE Energy Conversion Congress and Exposition (ECCE 2020), Detroit, MI, USA

In recent years, synchronous reluctance (Syn-Rel) machines are research hotspots in variable speed motor drives due to their robust rotor structure and wide constant power speed range (CPSR). More practically, when kVA limitation is considered, embed... Read More about Influence of Airgap Length on Performance of High Power PM-Assisted Syn-Rel Machines.

Multi-physics Design Optimisation of PM-assisted Synchronous Reluctance Motor for Traction Application (2019)
Presentation / Conference Contribution
Al-Ani, M., Walker, A., Vakil, G., Ramanathan, R., Zou, T., La Rocca, S., La Rocca, A., Gerada, D., Gerada, C., Paciura, K., & McQueen, A. (2019, October). Multi-physics Design Optimisation of PM-assisted Synchronous Reluctance Motor for Traction Application. Presented at IECON 2019 - 45th Annual Conference of the IEEE Industrial Electronics Society, Lisbon, Portugal

Recently, the synchronous reluctance machine limits have been pushed toward meeting the requirements of traction applications. A skilled electromagnetic architecture of a synchronous reluctance machine with the help of permanent magnets can push the... Read More about Multi-physics Design Optimisation of PM-assisted Synchronous Reluctance Motor for Traction Application.

Enhancing the Torque Density of Conventional PM-SynRel Machine with Hybrid Flux Barrier (2019)
Presentation / Conference Contribution
Kumar, R. M. R., Vakil, G., Gerada, D., Walker, A., La Rocca, S., Al-Ani, M., Gerada, C., Paciura, K., McQueen, A., & Fernandes, B. G. (2019, October). Enhancing the Torque Density of Conventional PM-SynRel Machine with Hybrid Flux Barrier. Presented at 45th Annual Conference of the IEEE Industrial Electronics Society (IECON 2019), Lisbon, Portugal

Electrical machines with high torque density are required for traction application. Availability of bonded magnets with complex shapes and magnetization pattern can significantly extend the design space of electrical machines. This paper introduces a... Read More about Enhancing the Torque Density of Conventional PM-SynRel Machine with Hybrid Flux Barrier.

Numerical study of the impact of different cooling arrangements on a high length/diameter ratio motor for electric commercial vehicle (2019)
Presentation / Conference Contribution
La Rocca, S., La Rocca, A., Walker, A., Vakil, G., Gerada, D., Al-Ani, M., Zou, T., Ramanathan, R., Gerada, C., McQueen, A., & Paciura, K. (2019, October). Numerical study of the impact of different cooling arrangements on a high length/diameter ratio motor for electric commercial vehicle. Presented at International Conference on Electrotechnical Complexes and Systems (ICOECS 2019), Ufa, Russia

Computational Fluid Dynamics (CFD) was used to carry out a fluid flow and thermal investigation of a high power dense traction machine for electric commercial vehicle. One of the features of the machine design considered is the high Length/Diameter (... Read More about Numerical study of the impact of different cooling arrangements on a high length/diameter ratio motor for electric commercial vehicle.

Fluid flow and heat transfer analysis of TEFC machine end regions using more realistic end-winding geometry (2019)
Journal Article
La Rocca, S., Pickering, S. J., Eastwick, C. N., Gerada, C., & Rönnberg, K. (2019). Fluid flow and heat transfer analysis of TEFC machine end regions using more realistic end-winding geometry. Journal of Engineering, 2019(17), 3831-3835. https://doi.org/10.1049/joe.2018.8026

Here, a typical small low-voltage totally enclosed fan-cooled (TEFC) motor (output power ∼10 kW) has been studied using computational fluid dynamics. The complexity of the end-winding geometries, often consisting of several insulated copper strands b... Read More about Fluid flow and heat transfer analysis of TEFC machine end regions using more realistic end-winding geometry.