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A dual material removal mechanism for clearing of obstructed holes via electrical discharge machining (2021)
Journal Article
Castro-Palacios, M., Ahmed, S., Ahmed, N., Murray, J. W., Speidel, A., Duffin, J., …Clare, A. T. (2022). A dual material removal mechanism for clearing of obstructed holes via electrical discharge machining. Manufacturing Letters, 31, 10-14. https://doi.org/10.1016/j.mfglet.2021.12.003

Cooling hole blockages in gas turbine blades can occur during operation, detrimentally reducing performance and resulting in premature removal from service. Here, electrical discharge machining (EDM) is used to unblock fine holes, which have been obs... Read More about A dual material removal mechanism for clearing of obstructed holes via electrical discharge machining.

Five simple tools for stochastic lattice creation (2021)
Journal Article
Groth, J. H., Anderson, C., Magnini, M., Tuck, C., & Clare, A. (2022). Five simple tools for stochastic lattice creation. Additive Manufacturing, 49, Article 102488. https://doi.org/10.1016/j.addma.2021.102488

Lattices are increasingly used in engineering applications. They can reduce weight in aircraft components, increase the efficiency of heat exchangers and are used as medical implants. Typically a regular and graded lattice, where the unit cells are i... Read More about Five simple tools for stochastic lattice creation.

On the use of multiple layer thicknesses within laser powder bed fusion and the effect on mechanical properties (2021)
Journal Article
Gullane, A., Murray, J. W., Hyde, C. J., Sankare, S., Evirgen, A., & Clare, A. T. (2021). On the use of multiple layer thicknesses within laser powder bed fusion and the effect on mechanical properties. Materials and Design, 212, Article 110256. https://doi.org/10.1016/j.matdes.2021.110256

Laser Powder Bed fusion is capable of rapid production of parts, from conception, compared with traditional manufacturing methods. This said, the time taken to fabricate a single part can still be significant – typically many hours. Processing thicke... Read More about On the use of multiple layer thicknesses within laser powder bed fusion and the effect on mechanical properties.

The interaction of volatile metal coatings during the laser powder bed fusion of copper (2021)
Journal Article
Speidel, A., Wadge, M. D., Gargalis, L., Cooper, T. P., Reynolds, W., Grant, D., …Murray, J. W. (2022). The interaction of volatile metal coatings during the laser powder bed fusion of copper. Journal of Materials Processing Technology, 299, Article 117332. https://doi.org/10.1016/j.jmatprotec.2021.117332

The high optical reflectance of Cu at near-infrared wavelengths narrows the process window to fabricate Cu parts by laser powder bed fusion (LPBF). Coating powders with optically absorptive materials has been investigated to improve processability an... Read More about The interaction of volatile metal coatings during the laser powder bed fusion of copper.

Powder Bed Fusion of nickel-based superalloys: A review (2021)
Journal Article
Sanchez, S., Xu, Z., Smith, P., Gaspard, G., Hyde, C. J., Ashcroft, I. A., …Clare, A. T. (2021). Powder Bed Fusion of nickel-based superalloys: A review. International Journal of Machine Tools and Manufacture, 165, Article 103729. https://doi.org/10.1016/j.ijmachtools.2021.103729

Powder Bed Fusion (PBF) techniques constitute a family of Additive Manufacturing (AM) processes, which are characterised by high design flexibility and no tooling requirement. This makes PBF techniques attractive to many modern manufacturing sectors... Read More about Powder Bed Fusion of nickel-based superalloys: A review.

Interlaced layer thicknesses within single laser powder bed fusion geometries (2021)
Journal Article
Clare, A., Gullane, A., Hyde, C., Murray, J. W., Sankare, S., & Wits, W. W. (2021). Interlaced layer thicknesses within single laser powder bed fusion geometries. CIRP Annals - Manufacturing Technology, https://doi.org/10.1016/j.cirp.2021.03.001

The geometrical design freedoms associated with additive manufacturing techniques are currently well exploited and finding commercial application. The capability of layer-based processes to allow modification of composition and microstructure in proc... Read More about Interlaced layer thicknesses within single laser powder bed fusion geometries.

Surface integrity in metal machining - Part II: Functional performance (2021)
Journal Article
la Monaca, A., Murray, J. W., Liao, Z., Speidel, A., Robles-Linares, J. A., Axinte, D. A., …Clare, A. T. (2021). Surface integrity in metal machining - Part II: Functional performance. International Journal of Machine Tools and Manufacture, 164, Article 103718. https://doi.org/10.1016/j.ijmachtools.2021.103718

Material removal operations play a pivotal role in the manufacture of key components, required for engineering systems to operate safely and efficiently under ever more advanced functional requirements and over extended life cycles. To further step u... Read More about Surface integrity in metal machining - Part II: Functional performance.

Multi-laser scan strategies for enhancing creep performance in LPBF (2021)
Journal Article
Sanchez, S., Hyde, C. J., Clare, A. T., & Ashcroft, I. A. (2021). Multi-laser scan strategies for enhancing creep performance in LPBF. Additive Manufacturing, 41, Article 101948. https://doi.org/10.1016/j.addma.2021.101948

Laser Powder Bed Fusion (LPBF) enables complex structures to be manufactured, which is attractive to industries where augmented service performance can be achieved. However, the build time of LPBF can be slower than traditional manufacturing processe... Read More about Multi-laser scan strategies for enhancing creep performance in LPBF.

The creep behaviour of nickel alloy 718 manufactured by laser powder bed fusion (2021)
Journal Article
Sanchez, S., Gaspard, G., Hyde, C., Ashcroft, I., Ravi, G., & Clare, A. (2021). The creep behaviour of nickel alloy 718 manufactured by laser powder bed fusion. Materials and Design, 204, Article 109647. https://doi.org/10.1016/j.matdes.2021.109647

Components manufactured by laser powder bed fusion (LPBF) are limited by their performance for use in critical applications. LPBF materials have microstructural defects, such as suboptimal grain size and morphology, and macroscale anomalies, such as... Read More about The creep behaviour of nickel alloy 718 manufactured by laser powder bed fusion.

Unveiling surfaces for advanced materials characterisation with large-area electrochemical jet machining (2021)
Journal Article
Speidel, A., Xu, D., Bisterov, I., Mitchell-Smith, J., & Clare, A. T. (2021). Unveiling surfaces for advanced materials characterisation with large-area electrochemical jet machining. Materials and Design, 202, Article 109539. https://doi.org/10.1016/j.matdes.2021.109539

Surface preparation for advanced materials inspection methods like electron backscatter diffraction (EBSD) generally involve laborious and destructive material sectioning and sequential polishing steps, as EBSD is sensitive to both sample topography... Read More about Unveiling surfaces for advanced materials characterisation with large-area electrochemical jet machining.