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Experimental Investigation of Heat Pipe Inclination Angle Effect on Temperature Nonuniformity in Electrical Machines (2022)
Journal Article
Zhang, X., Zhao, H., Li, J., Zhang, F., Zhang, Y., Yan, H., Niu, Z., Gerada, D., & Zhang, H. (2023). Experimental Investigation of Heat Pipe Inclination Angle Effect on Temperature Nonuniformity in Electrical Machines. Energies, 16(1), Article 350. https://doi.org/10.3390/en16010350

Heat pipes (HPs) are gaining increasing popularity in the propulsion motors of transportation electrification due to their remarkable thermal properties. However, the inclination angle affects the HP thermal performance and, thus, results in temperat... Read More about Experimental Investigation of Heat Pipe Inclination Angle Effect on Temperature Nonuniformity in Electrical Machines.

Airgap Length Analysis of a 350kW PM-Assisted Syn-Rel Machine for Heavy Duty EV Traction (2022)
Journal Article
Zou, T., Gerada, D., La Rocca, S., La Rocca, A., Walker, A., Vakil, G., Arevalo, . S. L., Xu, Z., Cui, M., Bardalai, A., Wang, M., Kumar, R. M. R., Marfoli, A., Paciura, . K., Barden, R., Ernest, E., Zhu, . S., Qayyum, N., McQueen, A., Zhang, F., & Gerada, C. (2023). Airgap Length Analysis of a 350kW PM-Assisted Syn-Rel Machine for Heavy Duty EV Traction. IEEE Transactions on Industry Applications, 59(2), 1557-1570. https://doi.org/10.1109/TIA.2022.3225255

Synchronous reluctance (Syn-Rel) machines with embedded permanent magnets (PMs) are research hotspots in variable speed motor drives due to their robust rotor structure and wide constant power speed range (CPSR). In this paper, the potential of PM-as... Read More about Airgap Length Analysis of a 350kW PM-Assisted Syn-Rel Machine for Heavy Duty EV Traction.

Thermal Contact Conductivity Prediction with Grey Box Model and Experimental Validation for an Axial Flux Motor (2022)
Presentation / Conference Contribution
Li, Z., Zhang, C., Zhang, F., Xu, Z., Gerada, D., Gerada, C., Li, X., Zhang, S., & Zhao, Y. (2022, October). Thermal Contact Conductivity Prediction with Grey Box Model and Experimental Validation for an Axial Flux Motor. Presented at 2022 IEEE Energy Conversion Congress and Exposition (ECCE), Detroit, MI, USA

Axial Flux Permanent Magnet Synchronous Motor (AFPMSM) attracts increased attention in recent years due to the inherent high torque density. The yokeless and segment armature is one of the most advanced structures, with reduced axial length and incre... Read More about Thermal Contact Conductivity Prediction with Grey Box Model and Experimental Validation for an Axial Flux Motor.

A Comprehensive Review and Experimental Investigation on Heat Pipes Application in Electrical Machines (2022)
Journal Article
Zhao, H., Zhang, X., Zhang, F., Wang, S., Zhao, W., Li, J., Zhang, H., & Gerada, D. (2023). A Comprehensive Review and Experimental Investigation on Heat Pipes Application in Electrical Machines. IEEE Transactions on Transportation Electrification, 9(2), 2267-2281. https://doi.org/10.1109/TTE.2022.3207504

The rapid development of transportation electrification brings unprecedented opportunities and challenges as well to the technological improvement of high-power-density motors. As the major restriction of motor performance, thermal issues attract mor... Read More about A Comprehensive Review and Experimental Investigation on Heat Pipes Application in Electrical Machines.

Fast Sizing Tool and Optimization Technique for Concentrated Wound Slotless Outer Rotor Motor for eVTOL Application (2022)
Presentation / Conference Contribution
Dave, N., Gerada, D., Vakil, G., Zhang, H., Shi, B., Zhang, F., Li, J., & Gerada, C. (2022, September). Fast Sizing Tool and Optimization Technique for Concentrated Wound Slotless Outer Rotor Motor for eVTOL Application. Presented at 2022 International Conference on Electrical Machines (ICEM), Valencia, Spain

This paper aims to present the feasibility and advantages of slotless motors for electric aircraft applications. Currently, eVTOL (electric vertical takeoff and landing) aircraft are equipped with a slotted motor with concentrated windings and an out... Read More about Fast Sizing Tool and Optimization Technique for Concentrated Wound Slotless Outer Rotor Motor for eVTOL Application.

Experimental Investigation of Oil Jet Cooling in Electrical Machines with Hairpin Windings (2022)
Journal Article
Liu, C., Xu, Z., Gerada, D., Zhang, F., Chong, Y. C., Michon, M., Goss, J., Gerada, C., & Zhang, H. (2023). Experimental Investigation of Oil Jet Cooling in Electrical Machines with Hairpin Windings. IEEE Transactions on Transportation Electrification, 9(1), 598-608. https://doi.org/10.1109/TTE.2022.3186947

Oil jet cooling and hairpin windings have become popular in electrical machine design for modern electric vehicles. In recent years, these two technologies are often combined and can be found in many commercial products. The highly effective cooling... Read More about Experimental Investigation of Oil Jet Cooling in Electrical Machines with Hairpin Windings.

A Comprehensive Design Guideline of Hairpin Windings for High Power Density Electric Vehicle Traction Motors (2022)
Journal Article
Zou, T., Gerada, D., La Rocca, A., Moslemin, M., Cairns, A., Cui, M., Bardalai, A., Zhang, F., & Gerada, C. (2022). A Comprehensive Design Guideline of Hairpin Windings for High Power Density Electric Vehicle Traction Motors. IEEE Transactions on Transportation Electrification, 8(3), 3578-3593. https://doi.org/10.1109/TTE.2022.3149786

The rapidly increasing demand on power density levels of electric vehicle (EV) drive systems is pushing the boundaries of traction motor performance. Hairpin windings are becoming a popular option for EV motors due to their reduced DC losses and impr... Read More about A Comprehensive Design Guideline of Hairpin Windings for High Power Density Electric Vehicle Traction Motors.

Performance Entitlement by Using Novel High Strength Electrical Steels and Copper Alloys for High-Speed Laminated Rotor Induction Machines (2022)
Journal Article
Zhang, F., Gerada, D., Xu, Z., He, Y., Zhang, H., Hua, W., & Gerada, C. (2022). Performance Entitlement by Using Novel High Strength Electrical Steels and Copper Alloys for High-Speed Laminated Rotor Induction Machines. Electronics, 11(2), 210. https://doi.org/10.3390/electronics11020210

The laminated rotor Induction Machine (IM), with its simple construction and manufacturing, robustness, ease of control and comparatively lower cost remains by far the most utilized electromechanical energy converter. At very high speeds, traditional... Read More about Performance Entitlement by Using Novel High Strength Electrical Steels and Copper Alloys for High-Speed Laminated Rotor Induction Machines.