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Improved Propulsion Motor Design for a Twelve Passenger All-Electric Aircraft

Hebala, Ahmed; Nuzzo, Stefano; Connor, Peter H.; Giangrande, Paolo; Gerada, Chris; Galea, Michael

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Authors

Ahmed Hebala

Stefano Nuzzo

Dr PETER CONNOR Peter.Connor@nottingham.ac.uk
Senior Application Engineers in Industrialisation of Electrical Machines and Drives

Paolo Giangrande

Michael Galea



Abstract

This paper investigates the design of a 12-seater aircraft electric propulsion motor (ProMo). The design procedures aim to improve the performance of a previously designed motor, while adding further restrictions to the electrical and thermal boundaries. The main targets are to achieve the required output power of 550 kW, low torque ripple and an efficiency higher than 97%. The proposed procedures include an optimum slot/pole combination study, investigation on the winding configuration and connection, scaling of the airgap thickness and permanent magnet (PM) thicknesses, and finally minimising of the motor volume. The electromagnetic design is performed through a finite element electromagnetic software package, whereas the thermal analysis uses a lumped parameter thermal network-based. The mechanical stress above the rated speed of 2000 rpm is also examined. The final design fulfils the design requirements and meets the electrical and thermal constraints.

Citation

Hebala, A., Nuzzo, S., Connor, P. H., Giangrande, P., Gerada, C., & Galea, M. (2021, April). Improved Propulsion Motor Design for a Twelve Passenger All-Electric Aircraft. Presented at IEEE Workshop on Electrical Machines Design, Control and Diagnosis (WEMDCD 2021), Modena, Italy

Presentation Conference Type Edited Proceedings
Conference Name IEEE Workshop on Electrical Machines Design, Control and Diagnosis (WEMDCD 2021)
Start Date Apr 8, 2021
End Date Apr 9, 2021
Acceptance Date Mar 1, 2021
Online Publication Date May 11, 2021
Publication Date Apr 8, 2021
Deposit Date Jun 29, 2021
Publicly Available Date Jun 29, 2021
Pages 343-348
Series Title IEEE Workshop on Electrical Machines Design, Control and Diagnosis (WEMDCD)
Book Title 2021 IEEE Workshop on Electrical Machines Design, Control and Diagnosis (WEMDCD)
ISBN 9781728176154
DOI https://doi.org/10.1109/wemdcd51469.2021.9425667
Public URL https://nottingham-repository.worktribe.com/output/5746506
Publisher URL https://ieeexplore.ieee.org/abstract/document/9425667
Additional Information © 2021 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.

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