How non-conventional machining affects the surface integrity and magnetic properties of non-oriented electrical steel

Winter, Kieran; Liao, Zhirong; Ramanathan, Ramkumar; Axinte, Dragos; Vakil, Gaurang; Gerada, Christopher

Abstract

Non-oriented electrical steel (NOES) laminations are commonly used to manufacture the rotor and stator core of electric machines. To achieve high machine efficiencies, it is desirable for these NOES laminations to be able to achieve a high saturation magnetisation whilst incurring minimal core losses. It is known that inappropriate machining of these laminations could cause significant deterioration in their magnetic properties. However, the mechanisms by which machining influences this deterioration are less understood. This study investigates the magnetic deterioration after four nonconventional machining methods: Abrasive Waterjet, Wire Electric Discharge Machining, Pulsed Laser, and Continuous Wave Laser. An in-depth investigation of surface integrity through a range of methods, i.e., surface topography, scanning electron microscopy (SEM), nanoindentation, electron backscatter diffraction (EBSD), and magnetic domain imaging, were conducted to study the mechanisms causing magnetic deterioration. The surface integrity after machining using conventional methods (e.g., microstructure and texture), was found to not be of high relevance unless this is combined with analysis on how machining affects the micro-magnetic domain structure. This paper, for the first time, highlights this aspect and attempts to make initial quantitative evaluations on how the magnetic domains are affected in the superficial layer that is the result of non-conventional machining.

Citation

Winter, K., Liao, Z., Ramanathan, R., Axinte, D., Vakil, G., & Gerada, C. (2021). How non-conventional machining affects the surface integrity and magnetic properties of non-oriented electrical steel. Materials and Design, 210, Article 110051. https://doi.org/10.1016/j.matdes.2021.110051

• Journal Article Type: Article
• Acceptance Date: Aug 16, 2021
• Online Publication Date: Aug 18, 2021
• Publication Date: Nov 15, 2021
• Deposit Date: Nov 18, 2021
• Publicly Available Date: Nov 18, 2021
• Journal: Materials and Design
• Print ISSN: 0264-1275
• Electronic ISSN: 1873-4197
• Publisher: Elsevier BV
• Peer Reviewed: Peer Reviewed
• Volume: 210
• Article Number: 110051
• DOI: https://doi.org/10.1016/j.matdes.2021.110051
• Keywords: Mechanical Engineering; Mechanics of Materials; General Materials Science
• Public URL: https://nottingham-repository.worktribe.com/output/6093711
• Publisher URL: https://www.sciencedirect.com/science/article/pii/S0264127521006067?via%3Dihub