Material characterization and engineering performance evaluation of phosphogypsum as a high-performance filler for bituminous pavements

Xu, Xiong; Xu, Guohao; Huang, Xiaomei; Alam, GM Badiul; Chen, Xuyong; Sreeram, Anand

Abstract

The effective recycling of waste materials as alternatives to traditional mineral fillers in asphalt mixtures has both economic and environmental benefits. Phosphogypsum (PG), as one of the industrial solid wastes is a promising alternative to be used in asphalt mixture. However, in terms of the physical nature of PG, its high-absorption and moisture-expansion cause significant deterioration in engineering properties, particularly moisture-induced damage. To address these concerns, this study considered adopting polymeric diphenylmethane diisocyanate (PMDI) to activate asphalt binder with the introduction of active isocyanate (–NCO) groups, to chemically capture and stabilize the treated PG (TPG) fillers in the mixture. Based on this, the moisture-induced properties and other engineering performances of TPG-containing asphalt mixture (PGAM) with various PMDI contents were evaluated through a series of mechanical tests, and the chemical interaction mechanism between PG and PMDI in asphalt mixture was further simulated and analysed by X-ray diffraction (XRD), infrared spectroscopy (FTIR), thermogravimetry–differential thermogravimetry (TG-DTG), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) tests. The results indicated that PMDI can effectively improve the moisture-induced performance of PGAM, in addition to enhancing the high- and low-temperature stability and reducing rutting and cracking risks. The thermal and microstructural analyses confirmed PMDI in asphalt binder helps consume water released from TPG fillers through promoting the formation of surface coatings, while also enhancing chemical bonding with –OH groups on mineral aggregates. Overall, the recycling approach developed in this study provides an effective solution for improving the engineering performance of PG in asphalt pavement applications.

Citation

Xu, X., Xu, G., Huang, X., Alam, G. B., Chen, X., & Sreeram, A. (2025). Material characterization and engineering performance evaluation of phosphogypsum as a high-performance filler for bituminous pavements. Fuel, 393, Article 134977. https://doi.org/10.1016/j.fuel.2025.134977

• Journal Article Type: Article
• Acceptance Date: Mar 3, 2025
• Online Publication Date: Mar 9, 2025
• Publication Date: Aug 1, 2025
• Deposit Date: Mar 11, 2025
• Publicly Available Date: Mar 11, 2025
• Journal: Fuel
• Print ISSN: 0016-2361
• Electronic ISSN: 1873-7153
• Publisher: Elsevier
• Peer Reviewed: Peer Reviewed
• Volume: 393
• Article Number: 134977
• DOI: https://doi.org/10.1016/j.fuel.2025.134977
• Public URL: https://nottingham-repository.worktribe.com/output/46461811
• Publisher URL: https://www.sciencedirect.com/science/article/pii/S0016236125007021?via%3Dihub
• Additional Information: This article is maintained by: Elsevier; Article Title: Material characterization and engineering performance evaluation of phosphogypsum as a high-performance filler for bituminous pavements; Journal Title: Fuel; CrossRef DOI link to publisher maintained version: https://doi.org/10.1016/j.fuel.2025.134977; Content Type: article; Copyright: © 2025 The Author(s). Published by Elsevier Ltd.