Modeling and simulation of surface generation in manufacturing

Tosello, Guido; Bissacco, Giuliano; Cao, Jian; Axinte, Dragos

Abstract

The paper describes the state-of-the-art in modeling and simulation of surface texture and topography generation at micro and nano dimensional scales. Three main classes of manufacturing processes used for the generation of engineering surfaces are considered: material removal processes, material conservative processes, and material additive processes. Types of modeling techniques for the simulation of surface generation are reviewed and discussed including analytical models, numerical multi-physics models, and data-driven methods. After presenting the application of those modeling techniques for the prediction of characteristics and geometry of surfaces generated by different manufacturing processes, their performance, implementation, and accuracy are discussed. Finally, a roadmap for the realization of a complete surface generation digital twin in manufacturing is outlined.

Citation

Tosello, G., Bissacco, G., Cao, J., & Axinte, D. (2023). Modeling and simulation of surface generation in manufacturing. CIRP Annals - Manufacturing Technology, 72(2), 753-779. https://doi.org/10.1016/j.cirp.2023.05.002

• Journal Article Type: Article
• Acceptance Date: May 1, 2023
• Online Publication Date: May 29, 2023
• Publication Date: 2023
• Deposit Date: Nov 23, 2023
• Publicly Available Date: Nov 23, 2023
• Journal: CIRP Annals
• Print ISSN: 0007-8506
• Publisher: Elsevier
• Peer Reviewed: Peer Reviewed
• Volume: 72
• Issue: 2
• Pages: 753-779
• DOI: https://doi.org/10.1016/j.cirp.2023.05.002
• Public URL: https://nottingham-repository.worktribe.com/output/21630324
• Publisher URL: https://www.sciencedirect.com/science/article/pii/S0007850623001312?via%3Dihub