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A Taguchi-LHS-RSM Double-Staged Approach for Design Optimization of Self-Ventilated Cooling Systems Utilized in PMSMs (2023)
Conference Proceeding
Zhu, G., Xu, Z., Zhang, F., Gerada, C., & Gerada, D. (2023). A Taguchi-LHS-RSM Double-Staged Approach for Design Optimization of Self-Ventilated Cooling Systems Utilized in PMSMs. In 26th International Conference on Electrical Machines and Systems (ICEMS). https://doi.org/10.1109/icems59686.2023.10344616

Thermal management is critical for high-power-density permanent magnet synchronous machines (PMSMs). To realize the efficient and effective design optimization of self-ventilated air cooling systems for PMSMs, in this paper, a Taguchi-preconditioned... Read More about A Taguchi-LHS-RSM Double-Staged Approach for Design Optimization of Self-Ventilated Cooling Systems Utilized in PMSMs.

Power Loss and Performance Analysis of a Permanent Magnet Synchronous Motor for Actuator Applications (2022)
Conference Proceeding
Tameemi, A., Degano, M., Di Nardo, M., Murataliyev, M., Gerada, D., Xu, Z., & Gerada, C. (2022). Power Loss and Performance Analysis of a Permanent Magnet Synchronous Motor for Actuator Applications. In 2022 International Conference on Electrical Machines (ICEM) (807-813). https://doi.org/10.1109/icem51905.2022.9910911

Permanent magnet synchronous motors are very suitable in applications demanding high power density with high performance requirements, such as in aerospace actuators. Achieving high performance targets while keeping the total weight of the electrical... Read More about Power Loss and Performance Analysis of a Permanent Magnet Synchronous Motor for Actuator Applications.

Carbon Emission Analysis of Electrical Machines (2021)
Conference Proceeding
Zhang, X., Xu, Z., Gerada, C., & Gerada, D. (2021). Carbon Emission Analysis of Electrical Machines. In 2021 24th International Conference on Electrical Machines and Systems (ICEMS) (1678-1683). https://doi.org/10.23919/ICEMS52562.2021.9634279

The industry places increased importance on carbon reduction. Many are focused on lowering the fuel consumption of electrical machines, however, carbon emissions from the acquisition of raw materials and the energy consumption of manufacturing proces... Read More about Carbon Emission Analysis of Electrical Machines.

AC loss Analysis in Winding of Electrical Machines with varying Strands-in-hand and Bundle Shapes (2020)
Conference Proceeding
Bardalai, A., Gerada, D., Xu, Z., & Gerada, C. (2020). AC loss Analysis in Winding of Electrical Machines with varying Strands-in-hand and Bundle Shapes. In 2020 23rd International Conference on Electrical Machines and Systems (ICEMS) (845-850). https://doi.org/10.23919/icems50442.2020.9290897

This paper presents an investigation into the sensitivity of high-frequency AC effects on the winding with varying number of parallel strands. Based on numerical analysis, a methodology to segregate the losses into components is presented. It is show... Read More about AC loss Analysis in Winding of Electrical Machines with varying Strands-in-hand and Bundle Shapes.

A PM-Assisted Synchronous Reluctance Motor with Two Slot-Pitch Winding (2020)
Conference Proceeding
Zhu, S., Cox, T., Xu, Z., & Gerada, C. (2020). A PM-Assisted Synchronous Reluctance Motor with Two Slot-Pitch Winding. . https://doi.org/10.23919/icems50442.2020.9291090

This paper presents a novel electric motor solution to tackle the increasing demand on the traction motor for electric vehicles. The proposed electric motor has a 24 slots 10 poles fractional slot two-slot pitch winding and a PM-assisted synchronous... Read More about A PM-Assisted Synchronous Reluctance Motor with Two Slot-Pitch Winding.

Comparison of slotted and slotless PM machines for high kW/kg aerospace applications (2020)
Conference Proceeding
Dave, N., Vakil, G., Xu, Z., Gerada, C., Zhang, H., & Gerada, D. (2020). Comparison of slotted and slotless PM machines for high kW/kg aerospace applications. . https://doi.org/10.23919/icems50442.2020.9291221

With the ambitious targeted emissions reduction, the aircraft industry is moving towards drastically different aircraft architectures including hybrid-electric. These in turn require electrical machines with a step change improvement in power-density... Read More about Comparison of slotted and slotless PM machines for high kW/kg aerospace applications.

Analysis of a Five-Phase PM Vernier Machine Topology with Two-Slot Pitch Winding (2020)
Conference Proceeding
Zhu, S., Cox, T., Xu, Z., & Gerada, C. (2020). Analysis of a Five-Phase PM Vernier Machine Topology with Two-Slot Pitch Winding. . https://doi.org/10.1109/ecce44975.2020.9235833

This paper presents a five-phase permanent magnet (PM) vernier machine topology equipped with a two-slot pitch winding. The two-slot pitch winding provides a trade-off between fractional slots concentrated winding (FSCW) and integrated slot distribut... Read More about Analysis of a Five-Phase PM Vernier Machine Topology with Two-Slot Pitch Winding.

Optimized Magnet wire size and Slot winding height for minimum AC losses in a Traction Machine (2020)
Conference Proceeding
Bardalai, A., Gerada, D., Xu, Z., & Gerada, C. (2020). Optimized Magnet wire size and Slot winding height for minimum AC losses in a Traction Machine. In 2020 International Conference on Electrical Machines (ICEM) (266-271). https://doi.org/10.1109/ICEM49940.2020.9270762

The demand for high performance electrical machines that combine high power density (kW/kg or kW/L), light – weighting and high efficiency have become more and more important in recent years. In these machines, mitigation of the parasitic losses asso... Read More about Optimized Magnet wire size and Slot winding height for minimum AC losses in a Traction Machine.

Sensitivity Analysis of Machine Components Thermal Properties Effects on Winding Temperature (2019)
Conference Proceeding
Zhang, F., Gerada, D., Xu, Z., Zhang, H., & Gerada, C. (2019). Sensitivity Analysis of Machine Components Thermal Properties Effects on Winding Temperature. In 2019 22nd International Conference on Electrical Machines and Systems (ICEMS). https://doi.org/10.1109/ICEMS.2019.8922095

This paper investigates the sensitivity analysis of winding temperature to key parameters in electrical machine thermal design. With a validated 3D thermal model based on an existing 75kW traction machine for an electric vehicle, the methodology of t... Read More about Sensitivity Analysis of Machine Components Thermal Properties Effects on Winding Temperature.

Equivalent Slot Thermal Conductivity and Back-iron Extension Effects on Machine Cooling (2019)
Conference Proceeding
Zhang, F., Gerada, D., Xu, Z., Zhang, H., & Gerada, C. (2019). Equivalent Slot Thermal Conductivity and Back-iron Extension Effects on Machine Cooling. In Proceedings of 2019 22nd International Conference on Electrical Machines and Systems (ICEMS). https://doi.org/10.1109/ICEMS.2019.8921725

Back-iron Extension (BIE) is an effective thermal management technique which reduces the winding temperatures by projecting part of the back iron into the center of slot, thereby shortening the heat transfer path between the coil and back iron. Based... Read More about Equivalent Slot Thermal Conductivity and Back-iron Extension Effects on Machine Cooling.

Designing an Advanced Electrical Motor for Propulsion of Electric Aircraft (2019)
Conference Proceeding
Golovanov, D., Xu, Z., Gerada, D., Page, A., Gerada, C., & Sawata, T. (2019). Designing an Advanced Electrical Motor for Propulsion of Electric Aircraft. In AIAA Propulsion and Energy 2019 Forum. https://doi.org/10.2514/6.2019-4482

A prototype motor rated for 500 kW 3,000 rpm has been developed for aircraft electric propulsion. The design of the motor was optimized using a coupled parameter problem of electromagnetic, mechanical and thermal performances. A high power density of... Read More about Designing an Advanced Electrical Motor for Propulsion of Electric Aircraft.

Dual-Rotor Permanent Magnet Motor for Electric Superbike (2019)
Conference Proceeding
Golovanov, D., Galassini, A., Flanagan, L., Gerada, D., Xu, Z., & Gerada, C. (2019). Dual-Rotor Permanent Magnet Motor for Electric Superbike. In 2019 IEEE International Electric Machines & Drives Conference (IEMDC) (951-956). https://doi.org/10.1109/IEMDC.2019.8785287

The demand on high-performance electrical machines has significantly increased for aerospace and transportation industries in recent years. A racing electric motorbike is a suitable platform to validate and prove new concepts and machine topologies b... Read More about Dual-Rotor Permanent Magnet Motor for Electric Superbike.

Thermo-Mechanical Modelling of Bearing Chambers of a High-Speed Starter/Generator (2019)
Conference Proceeding
Rocca, A. L., Connor, P. H., Xu, Z., Eastwick, C. N., Pickering, S. J., & Gerada, C. (2019). Thermo-Mechanical Modelling of Bearing Chambers of a High-Speed Starter/Generator. In 2019 IEEE International Electric Machines & Drives Conference (IEMDC) (322-328). https://doi.org/10.1109/iemdc.2019.8785357

This paper describes the thermal-mechanical characterisation methodology for the bearing chambers of a high-speed (32,000 rpm) electrical starter/generator [1]; presenting a low cost analysis approach and design guideline for future machines. The met... Read More about Thermo-Mechanical Modelling of Bearing Chambers of a High-Speed Starter/Generator.

Eddy Current Loss Control in High Speed PM Starter-Generator (2019)
Conference Proceeding
Zhang, X., Zhang, H., Gerada, C., Gerada, D., Li, J., Xu, Z., & Liu, C. (2019). Eddy Current Loss Control in High Speed PM Starter-Generator. In Proceedings: 2019 IEEE Workshop on Electrical Machines Design, Control and Diagnosis (WEMDCD) (46-50). https://doi.org/10.1109/WEMDCD.2019.8887771

This paper highlights the advancement in high speed generation applications along with describing the state of the art in the machine design technologies enabling such an application uptake. Via the investigating on a 250kW high speed PM starter-gene... Read More about Eddy Current Loss Control in High Speed PM Starter-Generator.

Design Considerations of Fault-Tolerant Electromechanical Actuator Systems for More Electric Aircraft (MEA) (2018)
Conference Proceeding
Zhu, S., Cox, T., Xu, Z., Gerada, C., & Li, C. (2018). Design Considerations of Fault-Tolerant Electromechanical Actuator Systems for More Electric Aircraft (MEA). . https://doi.org/10.1109/ECCE.2018.8557426

This paper studies the concerns such as architecture and reliability in the deployment of electromechanical actuator (EMA) in the actuation system for more electric aircraft (MEA). First, the reliability of the actuation system architecture such as c... Read More about Design Considerations of Fault-Tolerant Electromechanical Actuator Systems for More Electric Aircraft (MEA).

A Holistic Electrical Machine Design Tool for More-Electric and Hybrid-Electric Aircraft (2018)
Conference Proceeding
Golovanov, D., Xu, Z., Gerada, D., Gerada, C., & Papini, L. (2018). A Holistic Electrical Machine Design Tool for More-Electric and Hybrid-Electric Aircraft. In 2018 IEEE International Conference on Electrical Systems for Aircraft, Railway, Ship Propulsion and Road Vehicles & International Transportation Electrification Conference (ESARS-ITEC) ( 1-6). https://doi.org/10.1109/ESARS-ITEC.2018.8607715

The power density of electrical machines required for more-electric and hybrid-electric aircraft has become a critical aspect and target of optimization. This paper looks at the development aspects of a multi-domain tool to aid for system-level optim... Read More about A Holistic Electrical Machine Design Tool for More-Electric and Hybrid-Electric Aircraft.

The Influence of Stator Material on the Power Density and Iron Loss of a High-Performace Starter-Generator for More Electric Aircraft (2018)
Conference Proceeding
Golovanov, D., Xu, Z., Gerada, D., Degano, M., Vakil, G., & Gerada, C. (2018). The Influence of Stator Material on the Power Density and Iron Loss of a High-Performace Starter-Generator for More Electric Aircraft. In 2018 21st International Conference on Electrical Machines and Systems (ICEMS) (169-173). https://doi.org/10.23919/ICEMS.2018.8549390

Maximizing the power density as well as efficiency are two of the main critical aspects for engineers who are designing electrical machines for aerospace applications. Iron losses have a significant impact on the total machine efficiency, thermal sta... Read More about The Influence of Stator Material on the Power Density and Iron Loss of a High-Performace Starter-Generator for More Electric Aircraft.

A novel 24-slots14-poles fractional-slot concentrated winding topology with low space harmonics for electrical machines (2018)
Conference Proceeding
Zhu, S., Cox, T., Xu, Z., & Gerada, C. (2018). A novel 24-slots14-poles fractional-slot concentrated winding topology with low space harmonics for electrical machines. In NA

This paper proposes a novel winding layout for the machines with fractional-slot concentrated windings (FSCW) using a stator shifting concept and non-overlapping windings, with which all the non-working harmonics will be completely cancelled or signi... Read More about A novel 24-slots14-poles fractional-slot concentrated winding topology with low space harmonics for electrical machines.

Numerical investigations of convective phenomena of oil impingement on end-windings (2018)
Conference Proceeding
Connor, P., La Rocca, A., Xu, Z., Eastwick, C., Pickering, S., & Gerada, C. (2018). Numerical investigations of convective phenomena of oil impingement on end-windings.

A novel experimental rig for analysing intensive liquid cooling of highly power-dense electrical machine components has been developed. Coupled fluid flow and heat transfer has been modelled, using computational fluid dynamics (CFD), to inform the de... Read More about Numerical investigations of convective phenomena of oil impingement on end-windings.

A semi-flooded cooling for a high speed machine: Concept, design and practice of an oil sleeve (2017)
Conference Proceeding
Xu, Z., La Rocca, A., Arumugam, P., Pickering, S. J., Gerada, C., Bozhko, S., …Zhang, H. (2017). A semi-flooded cooling for a high speed machine: Concept, design and practice of an oil sleeve. In Proceedings IECON 2017 - 43rd Annual Conference of the IEEE Industrial Electronics Society (8557-8562). https://doi.org/10.1109/IECON.2017.8217503

This paper proposes a semi-flooded cooling concept for a high speed machine design. The electrical machine considered is for an aircraft starter-generator system where power density and efficiency are crucial. In order to achieve the high power densi... Read More about A semi-flooded cooling for a high speed machine: Concept, design and practice of an oil sleeve.

Comparative study and optimal design of alternative PM configuration transverse flux linear machine (2017)
Conference Proceeding
Zhu, S., Cox, T., Gerada, C., & Xu, Z. (in press). Comparative study and optimal design of alternative PM configuration transverse flux linear machine.

This paper presents the comparative study and optimal design of a transverse flux linear machine with different PM configurations, viz. surface-mounted and consequent-pole, in which the consequent-pole version is firstly proposed. Firstly, the effect... Read More about Comparative study and optimal design of alternative PM configuration transverse flux linear machine.

Holistic electrical machine optimization for system integration (2017)
Conference Proceeding
Gerada, D., Golovanov, D., Xu, Z., Papini, L., Degano, M., Zhang, H., & Gerada, C. (2017). Holistic electrical machine optimization for system integration. In 2017 IEEE 3rd International Future Energy Electronics Conference and ECCE Asia (IFEEC 2017 - ECCE Asia) (980-985). https://doi.org/10.1109/IFEEC.2017.7992174

The power density of electrical machines required for transport applications has become a critical aspect and target of optimization. This paper looks at the development aspects of a multi-domain tool to aid for system-level optimization of electrica... Read More about Holistic electrical machine optimization for system integration.

Development of an aircraft wheel actuator for green taxiing (2014)
Conference Proceeding
Galea, M., Pickering, S. J., Tighe, C., XU, Z., Hamiti, T., & Gerada, C. (2014). Development of an aircraft wheel actuator for green taxiing. doi:10.1109/ICELMACH.2014.6960537

In this paper, the design and construction aspects of a wheel actuator to be used for aircraft taxiing on the ground and which will be located in the main landing gear are addressed. The main challenges with the application are the high torque densit... Read More about Development of an aircraft wheel actuator for green taxiing.

Mechanical and thermal management design of a motor for an aircraft wheel actuator (2014)
Conference Proceeding
Xu, Z., Galea, M., Tighe, C., Hamiti, T., Gerada, C., & Pickering, S. (2015). Mechanical and thermal management design of a motor for an aircraft wheel actuator. In 2014 17th International Conference on Electrical Machines and Systems (ICEMS). https://doi.org/10.1109/ICEMS.2014.7014056

A permanent magnet motor is designed as an actuator for taxiing large aircraft in an airport. The motor is attached to the main aircraft wheel to provide a direct drive. A special topology for this machine is developed selected and designed. Due to a... Read More about Mechanical and thermal management design of a motor for an aircraft wheel actuator.