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The behaviour of thermoplastic and thermoset carbon-fibre composites subjected to low-velocity and high-velocity impact (2020)
Journal Article
Liu, H., Liu, J., Ding, Y., Zheng, J., Kong, X., Zhou, J., …Dear, J. P. (2020). The behaviour of thermoplastic and thermoset carbon-fibre composites subjected to low-velocity and high-velocity impact. Journal of Materials Science, 55, 15741–15768. https://doi.org/10.1007/s10853-020-05133-0

The present paper describes the results from experimental and theoretical modelling studies on the behaviour of continuous carbon-fibre/polymer matrix composites subjected to a relatively low-velocity or high-velocity impact, using a rigid, metallic... Read More about The behaviour of thermoplastic and thermoset carbon-fibre composites subjected to low-velocity and high-velocity impact.

A macroscale finite element approach for simulating the bending behaviour of biaxial fabrics (2020)
Journal Article
Yu, F., Chen, S., Viisainen, J., Sutcliffe, M., Harper, L., & Warrior, N. (2020). A macroscale finite element approach for simulating the bending behaviour of biaxial fabrics. Composites Science and Technology, 108078. https://doi.org/10.1016/j.compscitech.2020.108078

A macroscale finite element (FE) model was developed to simulate the forming behaviour of biaxial fabrics, incorporating the effects of bending stiffness to predict fabric wrinkling. The dependency of the bending stiffness on the fibre orientation wa... Read More about A macroscale finite element approach for simulating the bending behaviour of biaxial fabrics.

Modelling the permeability of random discontinuous carbon fibre preforms (2020)
Journal Article
Xiao, Z., Liu, X., Harper, L. T., Endruweit, A., & Warrior, N. A. (2020). Modelling the permeability of random discontinuous carbon fibre preforms. Journal of Composite Materials, 54(20), 2739-2751. https://doi.org/10.1177/0021998320902506

A force-directed algorithm was developed to create representative geometrical models of fibre distributions in Directed Carbon Fibre Preforms (DCFP). Local permeability values were calculated for the preform models depending on the local fibre orient... Read More about Modelling the permeability of random discontinuous carbon fibre preforms.

Simulation of the forming process for curved composite sandwich panels (2019)
Journal Article
Chen, S., McGregor, O. L., Endruweit, A., Harper, L. T., & Warrior, N. A. (2020). Simulation of the forming process for curved composite sandwich panels. International Journal of Material Forming, 13, 967–980. https://doi.org/10.1007/s12289-019-01520-4

© 2019, The Author(s). For affordable high-volume manufacture of sandwich panels with complex curvature and varying thickness, fabric skins and a core structure are simultaneously press-formed using a set of matched tools. A finite-element-based proc... Read More about Simulation of the forming process for curved composite sandwich panels.

Optimisation of local in-plane constraining forces in double diaphragm forming (2018)
Journal Article
Chen, S., McGregor, O. P., Harper, L. T., Endruweit, A., & Warrior, N. A. (2018). Optimisation of local in-plane constraining forces in double diaphragm forming. Composite Structures, 201, 570-581. https://doi.org/10.1016/j.compstruct.2018.06.062

© 2018 Elsevier Ltd Rigid blocks (risers) were introduced in the double diaphragm forming (DDF) process to change the local in-plane strain distribution in the diaphragms, aimed at reducing wrinkling defects in the production of fabric preforms. A tw... Read More about Optimisation of local in-plane constraining forces in double diaphragm forming.

Simulating damage onset and evolution in fully bio-resorbable composite under three-point bending (2018)
Journal Article
Gao, X., Chen, M., Yang, X., Harper, L., Ahmed, I., & Lu, J. (2018). Simulating damage onset and evolution in fully bio-resorbable composite under three-point bending. Journal of the Mechanical Behavior of Biomedical Materials, 81, https://doi.org/10.1016/j.jmbbm.2018.02.022

This paper presents a strain-based damage model to predict the stress-strain relationship and investigate the damage onset and evolution of the fibre and matrix of a fully bio-resorbable phosphate glass fibre reinforced composite under three-point be... Read More about Simulating damage onset and evolution in fully bio-resorbable composite under three-point bending.

Finite element study of the microdroplet test for interfacial shear strength: Effects of geometric parameters for a carbon fibre/epoxy system (2017)
Journal Article
Zhao, Q., Qian, C., Harper, L., & Warrior, N. (2018). Finite element study of the microdroplet test for interfacial shear strength: Effects of geometric parameters for a carbon fibre/epoxy system. Journal of Composite Materials, 52(16), 2163-2177. doi:10.1177/0021998317740943

A 3D finite element model has been developed to identify the main causes of variability in the microdroplet test, which is commonly used to characterise the interfacial shear strength between polymer matrices and single filaments. A more realistic dr... Read More about Finite element study of the microdroplet test for interfacial shear strength: Effects of geometric parameters for a carbon fibre/epoxy system.

A water-soluble core material for manufacturing hollow composite sections (2017)
Journal Article
Xiao, Z., Harper, L., Kennedy, A. R., & Warrior, N. (2017). A water-soluble core material for manufacturing hollow composite sections. Composite Structures, 182, https://doi.org/10.1016/j.compstruct.2017.09.058

This paper presents the development of a low-cost water-soluble core material, which is suitable for producing hollow composite structures via high pressure moulding processes, such as compression moulding and resin transfer moulding. The bulk materi... Read More about A water-soluble core material for manufacturing hollow composite sections.

Long discontinuous carbon fibre/polypropylene composites for high volume structural applications (2017)
Journal Article
Harper, L., Burn, D., Johnson, M. S., & Warrior, N. (in press). Long discontinuous carbon fibre/polypropylene composites for high volume structural applications. Journal of Composite Materials, https://doi.org/10.1177/0021998317722204

A processing route is presented to manufacture discontinuous carbon fibre reinforced polypropylene (CF.PP) composites, using much longer fibre lengths (25mm) and higher volume fractions (up to 45%) than previously reported in the literature. Carbon f... Read More about Long discontinuous carbon fibre/polypropylene composites for high volume structural applications.

Double diaphragm forming simulation for complex composite structures (2017)
Journal Article
Chen, S., McGregor, O., Endruweit, A., Elsmore, M., De Focatiis, D., Harper, L., & Warrior, N. (2017). Double diaphragm forming simulation for complex composite structures. Composites Part A: Applied Science and Manufacturing, 95, 346-358. https://doi.org/10.1016/j.compositesa.2017.01.017

A finite element (FE) model has been developed to simulate the double diaphragm forming (DDF) process, to identify potential defects when forming complex 3D preforms from 2D biaxial non-crimp fabric plies. Three different metrics have been introduced... Read More about Double diaphragm forming simulation for complex composite structures.

Compression moulding of composites with hybrid fibre architectures (2016)
Journal Article
Corbridge, D., Harper, L. T., De Focatiis, D. S., & Warrior, N. (2017). Compression moulding of composites with hybrid fibre architectures. Composites Part A: Applied Science and Manufacturing, 95, 87-99. https://doi.org/10.1016/j.compositesa.2016.12.018

Advanced Sheet Moulding Compounds (ASMC) and unidirectional (UD) prepregs have been co-compression moulded to form a hybrid composite material. In-mould flow influences the UD fibre architecture in two ways. When UD fibres are aligned transversely to... Read More about Compression moulding of composites with hybrid fibre architectures.

3D geometric modelling of discontinuous fibre composites using a force-directed algorithm (2016)
Journal Article
Harper, L., Qian, C., Luchoo, R., & Warrior, N. (2017). 3D geometric modelling of discontinuous fibre composites using a force-directed algorithm. Journal of Composite Materials, 51(17), 2389-2406. https://doi.org/10.1177/0021998316672722

A geometrical modelling scheme is presented to produce representative architectures for discontinuous fibre composites, enabling downstream modelling of mechanical properties. The model generates realistic random fibre architectures containing high f... Read More about 3D geometric modelling of discontinuous fibre composites using a force-directed algorithm.

Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern (2016)
Journal Article
Chen, S., McGregor, O., Harper, L., Endruweit, A., & Warrior, N. (2016). Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern. Composites Part A: Applied Science and Manufacturing, 91, 156-167. https://doi.org/10.1016/j.compositesa.2016.09.016

To capture the asymmetrical shear behaviour of a bi-axial NCF with a pillar stitch, a non-orthogonal constitutive model was developed and implemented in finite element forming simulations. Preforming experiments indicate that the local distribution o... Read More about Defect formation during preforming of a bi-axial non-crimp fabric with a pillar stitch pattern.

Flow characteristics of carbon fibre moulding compounds (2016)
Journal Article
Evans, A., Qian, C., Turner, T., Harper, L., & Warrior, N. (2016). Flow characteristics of carbon fibre moulding compounds. Composites Part A: Applied Science and Manufacturing, 90, 1-12. https://doi.org/10.1016/j.compositesa.2016.06.020

This paper presents the development of a low-cost carbon fibre moulding compound using an automated spray deposition process. Directed Fibre Compounding (DFC) is used to produce charge packs directly from low cost carbon fibre tows and liquid epoxy r... Read More about Flow characteristics of carbon fibre moulding compounds.

Optimisation of composite bone plates for ulnar transverse fractures (2016)
Journal Article
Chakladar, N. D., Harper, L. T., & Parsons, A. J. (2016). Optimisation of composite bone plates for ulnar transverse fractures. Journal of the Mechanical Behavior of Biomedical Materials, 57, https://doi.org/10.1016/j.jmbbm.2016.01.029

Metallic bone plates are commonly used for arm bone fractures where conservative treatment (casts) cannot provide adequate support and compression at the fracture site. These plates, made of stainless steel or titanium alloys, tend to shield stress t... Read More about Optimisation of composite bone plates for ulnar transverse fractures.

Formability optimisation of fabric preforms by controlling material draw-in through in-plane constraints (2015)
Journal Article
Chen, S., Harper, L., Endruweit, A., & Warrior, N. (2015). Formability optimisation of fabric preforms by controlling material draw-in through in-plane constraints. Composites Part A: Applied Science and Manufacturing, 76, https://doi.org/10.1016/j.compositesa.2015.05.006

A genetic algorithm is coupled with a finite element model to optimise the arrangement of constraints for a composite press-forming study. A series of springs are used to locally apply in-plane tension through clamps to the fibre preform to control m... Read More about Formability optimisation of fabric preforms by controlling material draw-in through in-plane constraints.

Inter-ply stitching optimisation of highly drapeable multi-ply preforms (2015)
Journal Article
Chen, S., Endruweit, A., Harper, L., & Warrior, N. (2015). Inter-ply stitching optimisation of highly drapeable multi-ply preforms. Composites Part A: Applied Science and Manufacturing, 71, https://doi.org/10.1016/j.compositesa.2015.01.016

An efficient finite element model has been developed in Abaqus/Explicit to solve highly non-linear fabric forming problems, using a non-orthogonal constitutive relation and membrane elements to model bi-axial fabrics. 1D cable-spring elements have be... Read More about Inter-ply stitching optimisation of highly drapeable multi-ply preforms.

Heterogeneity of discontinuous carbon fibre composites: damage initiation captured by Digital Image Correlation (2014)
Journal Article
Johanson, K., Harper, L., Johnson, M. S., & Warrior, N. (2015). Heterogeneity of discontinuous carbon fibre composites: damage initiation captured by Digital Image Correlation. Composites Part A: Applied Science and Manufacturing, 68, https://doi.org/10.1016/j.compositesa.2014.10.014

This paper aims to identify architectural features which lead to damage initiation and failure in discontinuous carbon fibre composites formed from randomly orientated bundles. A novel multi-camera digital image correlation system was used to simulta... Read More about Heterogeneity of discontinuous carbon fibre composites: damage initiation captured by Digital Image Correlation.

Structural optimisation of random discontinuous fibre composites: Part 2 - case study (2014)
Journal Article
Qian, C., Harper, L., Turner, T., & Warrior, N. (2015). Structural optimisation of random discontinuous fibre composites: Part 2 - case study. Composites Part A: Applied Science and Manufacturing, 68, Article 417-424. https://doi.org/10.1016/j.compositesa.2014.09.004

This is the second paper in a two part series presenting the development of a stiffness optimisation algorithm to intelligently optimise the fibre architecture of discontinuous fibre composites. A Multi-Criteria Decision Making (MCDM) strategy is use... Read More about Structural optimisation of random discontinuous fibre composites: Part 2 - case study.

Structural optimisation of random discontinuous fibre composites: Part 1 – Methodology (2014)
Journal Article
Qian, C., Harper, L., Turner, T., & Warrior, N. (2015). Structural optimisation of random discontinuous fibre composites: Part 1 – Methodology. Composites Part A: Applied Science and Manufacturing, 68, 406-416. https://doi.org/10.1016/j.compositesa.2014.08.024

This paper presents a finite element model to optimise the fibre architecture of components manufactured from discontinuous fibre composites. An optimality criterion method has been developed to maximise global component stiffness, by determining opt... Read More about Structural optimisation of random discontinuous fibre composites: Part 1 – Methodology.