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Development of a compact focus variation microscopy sensor for on-machine surface topography measurement (2021)
Journal Article
Santoso, T., Syam, W. P., Darukumalli, S., & Leach, R. (2022). Development of a compact focus variation microscopy sensor for on-machine surface topography measurement. Measurement, 187, Article 110311. https://doi.org/10.1016/j.measurement.2021.110311

On-machine areal surface topography measuring instruments are required for fast and accurate measurement of parts inside production machines without reducing production rates. This paper presents the design and development of a compact focus variatio... Read More about Development of a compact focus variation microscopy sensor for on-machine surface topography measurement.

On-machine focus variation measurement for micro-scale hybrid surface texture machining (2020)
Journal Article
Santoso, T., Syam, W. P., Darukumalli, S., Cai, Y., Helmli, F., Luo, X., & Leach, R. (2020). On-machine focus variation measurement for micro-scale hybrid surface texture machining. International Journal of Advanced Manufacturing Technology, 109(9-12), 2353–2364. https://doi.org/10.1007/s00170-020-05767-z

Fast and accurate in-line areal surface topography measuring instruments are required to control the quality of microscale manufactured components, without significantly slowing down the production process. Full-field areal optical surface topography... Read More about On-machine focus variation measurement for micro-scale hybrid surface texture machining.

Image processing algorithm to determine an optimised 2D laser cutting trajectory (2019)
Conference Proceeding
Syam, W. P., Bansal, R., Benardos, P., Britchford, E., Hopkinson, A., Voisey, K., & Branson, D. T. (2019). Image processing algorithm to determine an optimised 2D laser cutting trajectory. In Proceedings of 25th IEEE International Conference on Automation & Computing (ICAC'19) (1-6)

Laser cutting processes offer high-quality and fast cutting capability across a wide variety of materials, including metals, plastics and organic tissues. To enable 2D laser cutting process, a set of (x, y) Cartesian coordinates that form a cutting t... Read More about Image processing algorithm to determine an optimised 2D laser cutting trajectory.

Three-dimensional resonating metamaterials for low-frequency vibration attenuation (2019)
Journal Article
Elmadih, W., Chronopoulos, D., Syam, W., Maskery, I., Meng, H., & Leach, R. (2019). Three-dimensional resonating metamaterials for low-frequency vibration attenuation. Scientific Reports, 9(1), Article 11503. https://doi.org/10.1038/s41598-019-47644-0

Recent advances in additive manufacturing have enabled fabrication of phononic crystals and metamaterials which exhibit spectral gaps, or stopbands, in which the propagation of elastic waves is prohibited by Bragg scattering or local resonance effect... Read More about Three-dimensional resonating metamaterials for low-frequency vibration attenuation.

Multidimensional Phononic Bandgaps in Three-Dimensional Lattices for Additive Manufacturing (2019)
Journal Article
Elmadih, W., Syam, W. P., Maskery, I., Chronopoulos, D., & Leach, R. (2019). Multidimensional Phononic Bandgaps in Three-Dimensional Lattices for Additive Manufacturing. Materials, 12(11), Article 1878. https://doi.org/10.3390/ma12111878

We report on numerical modelling of three-dimensional lattice structures designed to provide phononic bandgaps. The examined lattice structures rely on two distinct mechanisms for bandgap formation: the destructive interference of elastic waves and i... Read More about Multidimensional Phononic Bandgaps in Three-Dimensional Lattices for Additive Manufacturing.

Methodology for the development of in-line optical surface measuring instruments with a case study for additive surface finishing (2019)
Journal Article
Syam, W. P., Rybalcenko, K., Gaio, A., Crabtree, J., & Leach, R. K. (2019). Methodology for the development of in-line optical surface measuring instruments with a case study for additive surface finishing. Optics and Lasers in Engineering, 121, 271-288. https://doi.org/10.1016/j.optlaseng.2019.04.015

The productivity rate of a manufacturing process is limited by the speed of any measurement processes at the quality control stage. Fast and effective in-line measurements are required to overcome this limitation. Optical instruments are the most pro... Read More about Methodology for the development of in-line optical surface measuring instruments with a case study for additive surface finishing.

Lateral error compensation for stitching-free measurement with focus variation microscopy (2019)
Journal Article
Pérez, P., Syam, W. P., Antonio Albajez, J., Santolaria, J., & Leach, R. (2019). Lateral error compensation for stitching-free measurement with focus variation microscopy. Measurement Science and Technology, 30(6), Article 065002. https://doi.org/10.1088/1361-6501/ab046e

This paper proposes a practical methodology to quantify and compensate lateral errors for focus variation microscopy measurements without stitching. The main advantages of this new methodology are its fast and simple implementation using any uncalibr... Read More about Lateral error compensation for stitching-free measurement with focus variation microscopy.

Mechanical vibration bandgaps in surface-based lattices (2018)
Journal Article
Elmadih, W., Syam, W. P., Maskery, I., Chronopoulos, D., & Leach, R. (2019). Mechanical vibration bandgaps in surface-based lattices. Additive Manufacturing, 25, 421-429. https://doi.org/10.1016/j.addma.2018.11.011

In this paper, the phonon dispersion curves of several surface-based lattices are examined, and their energy transmission spectra, along with the corresponding bandgaps are identified. We demonstrate that these bandgaps may be controlled, or tuned, t... Read More about Mechanical vibration bandgaps in surface-based lattices.

In-process measurement of the surface quality for a novel finishing process for polymer additive manufacturing (2018)
Journal Article
Syam, W. P., Leach, R., Rybalcenko, K., Gaio, A., & Crabtree, J. (2018). In-process measurement of the surface quality for a novel finishing process for polymer additive manufacturing. Procedia CIRP, 75, 108-113. https://doi.org/10.1016/j.procir.2018.04.088

In the last decade, there has been considerable growth in the production of end-use polymer parts and components using additive manufacturing methods. A wide range of polymers, from Nylon-12 to thermoplastic polyurethane polymers, can be processed wi... Read More about In-process measurement of the surface quality for a novel finishing process for polymer additive manufacturing.

Lateral error compensation for focus variation microscopy (2018)
Conference Proceeding
Pérez, P., Syam, W. P., Albajez, J. A., Santolaria, J., & Leach, R. (2018). Lateral error compensation for focus variation microscopy.

Focus variation microscopy measures both the areal form and areal surface texture of components. Improvements to the accuracy and precision of focus variation microscopes usually requires measurements with multiple image-fields to compensate lateral... Read More about Lateral error compensation for focus variation microscopy.

Lateral scale calibration for focus variation microscopy (2018)
Journal Article
Alburayt, A., Syam, W. P., & Leach, R. (in press). Lateral scale calibration for focus variation microscopy. Measurement Science and Technology, 29(6), https://doi.org/10.1088/1361-6501/aab949

Areal surface texture measuring instruments can be calibrated by determining a set of metrological characteristics currently in the final stages of standardisation. In this paper, amplification, linearity and perpendicularity characteristics have bee... Read More about Lateral scale calibration for focus variation microscopy.

A simulation method to estimate task-specific uncertainty in 3D microscopy (2018)
Journal Article
Moroni, G., Syam, W. P., & Petrò, S. (in press). A simulation method to estimate task-specific uncertainty in 3D microscopy. Measurement, https://doi.org/10.1016/j.measurement.2018.01.026

Traceability in micro-metrology requires an infrastructure of accredited metrology institutes, effective performance verification procedures, and task specific uncertainty estimation. Focusing on the latter, this paper proposes an approach for the ta... Read More about A simulation method to estimate task-specific uncertainty in 3D microscopy.

Design and analysis of strut-based lattice structures for vibration isolation (2017)
Journal Article
Syam, W. P., Jianwei, W., Zhao, B., Maskery, I., Elmadih, W., & Leach, R. (2018). Design and analysis of strut-based lattice structures for vibration isolation. Precision Engineering, 51, 494-506. https://doi.org/10.1016/j.precisioneng.2017.09.010

This paper presents the design, analysis and experimental verification of strut-based lattice structures to enhance the mechanical vibration isolation properties of a machine frame, whilst also conserving its structural integrity. In addition, design... Read More about Design and analysis of strut-based lattice structures for vibration isolation.

Performance verification of a 4-axis focus variation coordinate measuring system (2016)
Journal Article
Moroni, G., Syam, W. P., & Petrò, S. (in press). Performance verification of a 4-axis focus variation coordinate measuring system. IEEE Transactions on Instrumentation and Measurement, https://doi.org/10.1109/TIM.2016.2614753

Performance verification of a coordinate measuring system (CMS) is important for instrument acceptance, reverification, comparability as well as measurement traceability to the definition of the meter. State-of-the-art ISO 10360 standard series is th... Read More about Performance verification of a 4-axis focus variation coordinate measuring system.

Loose powder detection and surface characterization in selective laser sintering via optical coherence tomography (2016)
Journal Article
Guan, G., Hirsch, M., Syam, W. P., Leach, R. K., Huang, Z., & Clare, A. T. (2016). Loose powder detection and surface characterization in selective laser sintering via optical coherence tomography. Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences, 472(2191), Article 20160201. https://doi.org/10.1098/rspa.2016.0201

Defects produced during selective laser sintering (SLS) are difficult to non-destructively detect after build completion without the use of X-ray-based methods. Overcoming this issue by assessing integrity on a layer-by-layer basis has become an area... Read More about Loose powder detection and surface characterization in selective laser sintering via optical coherence tomography.

Comparison of chaos optimization functions for performance improvement of fitting of non-linear geometries (2016)
Journal Article
Moroni, G., Syam, W. P., & Petrò, S. (2016). Comparison of chaos optimization functions for performance improvement of fitting of non-linear geometries. Measurement, 86, https://doi.org/10.1016/j.measurement.2016.02.045

Fitting algorithms play an important role in the whole measuring cycle in order to derive a measurement result. They involve associating substitute geometry to a point cloud obtained by an instrument. This situation is more difficult in the case of n... Read More about Comparison of chaos optimization functions for performance improvement of fitting of non-linear geometries.