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Internal surface measurement of metal powder bed fusion parts (2018)
Journal Article
Thompson, A., Senin, N., Maskery, I., Körner, L., Lawes, S., & Leach, R. (2018). Internal surface measurement of metal powder bed fusion parts. Additive Manufacturing, 20, https://doi.org/10.1016/j.addma.2018.01.003

Recent advances in X-ray computed tomography (XCT) have allowed for measurement resolutions approaching the point where XCT can be used for measuring surface topography. These advances make XCT appealing for measuring hard-to-reach or internal surfac... Read More about Internal surface measurement of metal powder bed fusion parts.

Insights into the mechanical properties of several triplyperiodic minimal surface lattice structures made by polymeradditive manufacturing (2017)
Journal Article
Maskery, I., Sturm, L., Aremu, A., Panesar, A., Williams, C., Tuck, C., …Hague, R. J. (2018). Insights into the mechanical properties of several triplyperiodic minimal surface lattice structures made by polymeradditive manufacturing. Polymer, 152, 62-71. https://doi.org/10.1016/j.polymer.2017.11.049

Three-dimensional lattices have applications across a range of fields including structural lightweighting, impact absorption and biomedicine. In this work, lattices based on triply periodic minimal surfaces were produced by polymer additive manufactu... Read More about Insights into the mechanical properties of several triplyperiodic minimal surface lattice structures made by polymeradditive manufacturing.

Design and analysis of strut-based lattice structures for vibration isolation (2017)
Journal Article
Syam, W. P., Jianwei, W., Zhao, B., Maskery, I., Elmadih, W., & Leach, R. (2018). Design and analysis of strut-based lattice structures for vibration isolation. Precision Engineering, 51, 494-506. https://doi.org/10.1016/j.precisioneng.2017.09.010

This paper presents the design, analysis and experimental verification of strut-based lattice structures to enhance the mechanical vibration isolation properties of a machine frame, whilst also conserving its structural integrity. In addition, design... Read More about Design and analysis of strut-based lattice structures for vibration isolation.

Staged thermomechanical testing of nickel superalloys produced by selective laser melting (2017)
Journal Article
Xu, Z., Hyde, C. J., Thompson, A., Leach, R. K., Maskery, I., Tuck, C., & Clare, A. T. (2017). Staged thermomechanical testing of nickel superalloys produced by selective laser melting. Materials and Design, 133, 520-527. https://doi.org/10.1016/j.matdes.2017.08.009

The creep performance of additively manufactured components remains an issue before additive manufacturing can be put fully implemented. In this study, Inconel 718 two-bar specimens are produced by selective laser melting and subjected to a ‘staged’... Read More about Staged thermomechanical testing of nickel superalloys produced by selective laser melting.

X-ray computed tomography and additive manufacturing in medicine: a review (2017)
Journal Article
Thompson, A., McNally, D., Maskery, I., & Leach, R. K. (in press). X-ray computed tomography and additive manufacturing in medicine: a review. International Journal of Metrology and Quality Engineering, 8, Article 17. https://doi.org/10.1051/ijmqe/2017015

The use of X-ray computed tomography (XCT) with additive manufacture (AM) within a medical context is examined in this review. The seven AM process families and various XCT scanning techniques are explained in brief, and the use of these technologies... Read More about X-ray computed tomography and additive manufacturing in medicine: a review.

Selective laser melting of aluminium alloys (2017)
Journal Article
Aboulkhair, N. T., Everitt, N. M., Maskery, I., Ashcroft, I., & Tuck, C. (2017). Selective laser melting of aluminium alloys. MRS Bulletin, 42(4), 311-319. https://doi.org/10.1557/mrs.2017.63

Metal additive manufacturing (AM) processes, such as selective laser melting, enable powdered metals to be formed into arbitrary 3D shapes. For aluminium alloys, which are desirable in many high-value applications for their low density and good mecha... Read More about Selective laser melting of aluminium alloys.

Environmental Impacts of Selective Laser Melting: Do Printer, Powder, Or Power Dominate? (2016)
Journal Article
Faludi, J., Baumers, M., Maskery, I., & Hague, R. (2017). Environmental Impacts of Selective Laser Melting: Do Printer, Powder, Or Power Dominate?. Journal of Industrial Ecology, 21(S1), S144-S156. https://doi.org/10.1111/jiec.12528

© 2016 The Authors. Journal of Industrial Ecology, published by Wiley Periodicals, Inc., on behalf of Yale University. This life cycle assessment measured environmental impacts of selective laser melting, to determine where most impacts arise: machin... Read More about Environmental Impacts of Selective Laser Melting: Do Printer, Powder, Or Power Dominate?.

A mechanical property evaluation of graded density Al-Si10-Mg lattice structures manufactured by selective laser melting (2016)
Journal Article
Maskery, I., Aboulkhair, N., Aremu, A., Tuck, C., Ashcroft, I., Wildman, R., & Hague, R. (2016). A mechanical property evaluation of graded density Al-Si10-Mg lattice structures manufactured by selective laser melting. Materials Science and Engineering: A, 670, 264-274. https://doi.org/10.1016/j.msea.2016.06.013

Metal components with applications across a range of industrial sectors can be manufactured by selective laser melting (SLM). A particular strength of SLM is its ability to manufacture components incorporating periodic lattice structures not realisab... Read More about A mechanical property evaluation of graded density Al-Si10-Mg lattice structures manufactured by selective laser melting.

X-ray computed tomography for additive manufacturing: a review (2016)
Journal Article
Thompson, A., Maskery, I., & Leach, R. K. (2016). X-ray computed tomography for additive manufacturing: a review. Measurement Science and Technology, 27(7), Article 072001. https://doi.org/10.1088/0957-0233/27/7/072001

In this review, the use of x-ray computed tomography (XCT) is examined, identifying the requirement for volumetric dimensional measurements in industrial verification of additively manufactured (AM) parts. The XCT technology and AM processes are summ... Read More about X-ray computed tomography for additive manufacturing: a review.

Improving the fatigue behaviour of a selectively laser melted aluminium alloy: Influence of heat treatment and surface quality (2016)
Journal Article
Aboulkhair, N. T., Maskery, I., Tuck, C., Ashcroft, I., & Everitt, N. M. (2016). Improving the fatigue behaviour of a selectively laser melted aluminium alloy: Influence of heat treatment and surface quality. Materials and Design, 104, 174-182. https://doi.org/10.1016/j.matdes.2016.05.041

Selective laser melting (SLM) is being widely utilised to fabricate intricate structures used in various industries. Widening the range of applications that can benefit from such promising technology requires validating SLM parts in load bearing appl... Read More about Improving the fatigue behaviour of a selectively laser melted aluminium alloy: Influence of heat treatment and surface quality.

The microstructure and mechanical properties of selectively laser melted AlSi10Mg: The effect of a conventional T6-like heat treatment (2016)
Journal Article
Aboulkhair, N. T., Maskery, I., Tuck, C., Ashcroft, I., & Everitt, N. M. (2016). The microstructure and mechanical properties of selectively laser melted AlSi10Mg: The effect of a conventional T6-like heat treatment. Materials Science and Engineering: A, 667, 139-146. https://doi.org/10.1016/j.msea.2016.04.092

Selective laser melting (SLM) of aluminium is of research interest because of its potential benefits to high value manufacturing applications in the aerospace and automotive industries. In order to demonstrate the credibility of SLM Al parts, their m... Read More about The microstructure and mechanical properties of selectively laser melted AlSi10Mg: The effect of a conventional T6-like heat treatment.

An investigation into reinforced and functionally graded lattice structures (2016)
Journal Article
Maskery, I., Hussey, A., Panesar, A., Aremu, A., Tuck, C., Ashcroft, I., & Hague, R. J. (in press). An investigation into reinforced and functionally graded lattice structures. Journal of Cellular Plastics, https://doi.org/10.1177/0021955X16639035

Lattice structures are regarded as excellent candidates for use in lightweight energy absorbing applications, such as crash protection. In this paper we investigate the crushing behaviour, mechanical properties and energy absorption of lattices made... Read More about An investigation into reinforced and functionally graded lattice structures.

Nanoindentation shows uniform local mechanical properties across melt pools and layers produced by selective laser melting of AlSi10Mg alloy (2016)
Journal Article
Everitt, N. M., Aboulkhair, N. T., Maskery, I., Tuck, C., & Ashcroft, I. (2016). Nanoindentation shows uniform local mechanical properties across melt pools and layers produced by selective laser melting of AlSi10Mg alloy. https://doi.org/10.5185/amlett.2016.6171

Single track and single layer AlSi10Mg has been produced by selective laser melting (SLM) of alloy powder on a AlSi12 cast substrate. The SLM technique produced a cellular-dendritic ultra-fined grained microstructure. Chemical composition mapping an... Read More about Nanoindentation shows uniform local mechanical properties across melt pools and layers produced by selective laser melting of AlSi10Mg alloy.

Quantification and characterisation of porosity in selectively laser melted Al–Si10–Mg using x-ray computed tomography (2016)
Journal Article
Maskery, I., Aboulkhair, N., Corfield, M., Tuck, C., Clare, A., Leach, R. K., …Hague, R. J. (2016). Quantification and characterisation of porosity in selectively laser melted Al–Si10–Mg using x-ray computed tomography. Materials Characterization, 111, https://doi.org/10.1016/j.matchar.2015.12.001

We used X-ray computed tomography (CT), microscopy and hardness measurements to study Al–Si10–Mg produced by selective laser melting (SLM). Specimens were subject to a series of heat treatments including annealing and precipitation hardening. The spe... Read More about Quantification and characterisation of porosity in selectively laser melted Al–Si10–Mg using x-ray computed tomography.

On the formation of AlSi10Mg single tracks and layers in selective laser melting: Microstructure and nano-mechanical properties (2015)
Journal Article
Aboulkhair, N. T., Maskery, I., Tuck, C., Ashcroft, I., & Everitt, N. M. (2016). On the formation of AlSi10Mg single tracks and layers in selective laser melting: Microstructure and nano-mechanical properties. Journal of Materials Processing Technology, 230, 88-98. https://doi.org/10.1016/j.jmatprotec.2015.11.016

Selective laser melting (SLM) is a relatively new manufacturing technique that can be used to process a range of materials. Aluminum alloys are potential candidates for SLM but are more difficult to process than the titanium alloys more commonly used... Read More about On the formation of AlSi10Mg single tracks and layers in selective laser melting: Microstructure and nano-mechanical properties.

On the Precipitation Hardening of Selective Laser Melted AlSi10Mg (2015)
Journal Article
Tuck, C., Aboulkhair, N. T., Tuck, C., Ashcroft, I., Maskery, I., & Everitt, N. M. (2015). On the Precipitation Hardening of Selective Laser Melted AlSi10Mg. Metallurgical and Materials Transactions A, 46(8), 3337-3341. https://doi.org/10.1007/s11661-015-2980-7

Precipitation hardening of selective laser melted AlSi10Mg was investigated in terms of solution heat treatment and aging duration. The influence on the microstructure and hardness was established, as was the effect on the size and density of Si part... Read More about On the Precipitation Hardening of Selective Laser Melted AlSi10Mg.

Mechanical Properties of Ti-6Al-4V Selectively Laser Melted Parts with Body-Centred-Cubic Lattices of Varying cell size (2015)
Journal Article
Maskery, I., Aremu, A., Simonelli, M., Tuck, C., Wildman, R., Ashcroft, I., & Hague, R. (2015). Mechanical Properties of Ti-6Al-4V Selectively Laser Melted Parts with Body-Centred-Cubic Lattices of Varying cell size. Experimental Mechanics, 55(7), 1261-1272. https://doi.org/10.1007/s11340-015-0021-5

Significant weight savings in parts can be made through the use of additive manufacture (AM), a process which enables the construction of more complex geometries, such as functionally graded lattices, than can be achieved conventionally. The existing... Read More about Mechanical Properties of Ti-6Al-4V Selectively Laser Melted Parts with Body-Centred-Cubic Lattices of Varying cell size.

A Study on the Laser Spatter and the Oxidation Reactions During Selective Laser Melting of 316L Stainless Steel, Al-Si10-Mg, and Ti-6Al-4V (2015)
Journal Article
Hague, R., Tuck, C., Simonelli, M., Tuck, C., Aboulkhair, N. T., Maskery, I., …Hague, R. J. (2015). A Study on the Laser Spatter and the Oxidation Reactions During Selective Laser Melting of 316L Stainless Steel, Al-Si10-Mg, and Ti-6Al-4V. Metallurgical and Materials Transactions A, 46(9), 3842-3851. https://doi.org/10.1007/s11661-015-2882-8

The creation of an object by selective laser melting (SLM) occurs by melting contiguous areas of a powder bed according to a corresponding digital model. It is therefore clear that the success of this metal Additive Manufacturing (AM) technology reli... Read More about A Study on the Laser Spatter and the Oxidation Reactions During Selective Laser Melting of 316L Stainless Steel, Al-Si10-Mg, and Ti-6Al-4V.